Glass-Filled Polycarbonate Sheet

Glass-reinforced polycarbonate is used in many industrial applications where metals, particularly die-cast aluminum and zinc, are commonly used. The addition of glass fibers to polycarbonate in various amounts (10%, 20%, 30% and 40%) increases tensile strength, stiffness, compressive strength, and lower the thermal expansion coefficient. The greater the amount of glass fiber added to the polycarbonate, the greater the effect on each property will be. Custom cuts and cut-to-size available. Have machined into fabricated parts. Stocked materials typically ship in 2-5 business days.

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Standard size

ThicknessDimensionsColor CodeGrade
1mm1220mmX2440mmNatural, black  20% Glass-Filled
2mm1220mmX2440mmNatural, black20% Glass-Filled
5mm1220mmX2440mmNatural, black20% Glass-Filled
10mm1220mmX2440mmNatural, black20% Glass-Filled
20mm1220mmX2440mmNatural, black20% Glass-Filled
50mm1220mmX2440mmNatural, black20% Glass-Filled

Typical Properties

Specific gravity (73°F) D7921.2
Light transmittance (transparency/clarity)%D100386
Heat deflection temperature @ 264 psi°FD648270
Tensile strengthpsiD6389,500
Flexural moduluspsiD790345,000
Izod impact (notched)ft-lbs/in of notchD25612.0 – 16.0
Maximum continuous service temperature in air°F 240
Water absorption (immersion 24 hours)%D5700.15
Coefficient of linear thermal expansionin/in/°Fx10-5D6963.8

why KUSLA Plastic Glass-Filled Polycarbonate Sheet

  • Enhanced Strength: Glass-filled polycarbonate sheets offer exceptional strength and impact resistance.
  • Lightweight: They provide strength without adding excessive weight.
  • Improved Stiffness: Glass fibers enhance the sheets’ stiffness for better structural integrity.
  • Dimensional Stability: They maintain their shape and size under different conditions.
  • Chemical Resistance: Suitable for applications exposed to harsh chemicals.
  • UV Protection: Formulated with UV inhibitors to prevent yellowing and degradation.
  • Wide Temperature Range: Can withstand extreme temperatures without compromising performance.
  • Versatility: Ideal for various industries and applications.
  • Electrical Insulation: Excellent electrical insulating properties.
  • Design Flexibility: Can be easily molded and fabricated to meet specific requirements.
  • Transparency: Offers clear visibility and light transmission.
  • Cost-Effective: Provides value and savings compared to other materials.
  • Longevity: Durable and long-lasting performance.
  • Fire Resistance: Can be manufactured with flame-retardant additives.
  • Sustainable Option: Recyclable and contributes to environmental sustainability.

FAQs about Glass-Filled Polycarbonate Sheet

Glass-Filled Polycarbonate Sheet is a type of polycarbonate sheet that incorporates glass fibers or particles into the polycarbonate material. This reinforcement with glass improves the mechanical properties of the polycarbonate, making it stronger, stiffer, and more resistant to impact and temperature changes. The glass-filled composition enhances the overall strength and durability of the polycarbonate sheet, making it suitable for applications that require higher structural integrity and dimensional stability.

Glass-Filled Polycarbonate Sheet differs from regular polycarbonate in terms of its composition and properties. Here are some key differences:

  1. Reinforcement: Glass-Filled Polycarbonate Sheet contains glass fibers or particles that are blended with the polycarbonate material. Regular polycarbonate does not have this additional reinforcement.
  2. Strength and Stiffness: The presence of glass fibers enhances the mechanical properties of Glass-Filled Polycarbonate, making it stronger and stiffer compared to regular polycarbonate. It exhibits improved resistance to bending, warping, and deformation.
  3. Impact Resistance: Glass-Filled Polycarbonate offers higher impact resistance due to the reinforcement provided by the glass fibers. It can withstand more severe impacts without cracking or breaking, making it ideal for applications requiring enhanced durability.
  4. Temperature Resistance: Glass-Filled Polycarbonate typically exhibits improved heat resistance compared to regular polycarbonate. The glass fibers help dissipate heat more efficiently, allowing the material to withstand higher temperatures without significant deformation.
  5. Dimensional Stability: The presence of glass fibers enhances the dimensional stability of Glass-Filled Polycarbonate. It is less prone to expansion or contraction due to temperature changes, maintaining its shape and size more effectively.
  6. Chemical Resistance: Glass-Filled Polycarbonate generally offers similar chemical resistance to regular polycarbonate. It is resistant to many chemicals, oils, and solvents, making it suitable for various industrial and chemical environments.

Overall, Glass-Filled Polycarbonate Sheet provides enhanced strength, stiffness, impact resistance, and temperature resistance compared to regular polycarbonate, making it a preferred choice for applications that require higher performance and durability.

Using Glass-Filled Polycarbonate Sheet offers several advantages due to its unique properties and characteristics. Here are some of the key advantages:

  1. Enhanced Strength: Glass-Filled Polycarbonate Sheet has increased strength and stiffness compared to regular polycarbonate. The glass fibers improve the material’s structural integrity, allowing it to withstand higher loads and impacts without breaking or deforming.
  2. Improved Impact Resistance: The presence of glass fibers enhances the impact resistance of Glass-Filled Polycarbonate. It can absorb and dissipate energy more effectively, making it suitable for applications that require protection against impacts or sudden forces.
  3. Greater Durability: Glass-Filled Polycarbonate Sheet exhibits improved durability and resistance to wear and tear. It is less prone to scratches, dents, and cracking, making it suitable for high-traffic areas or applications that involve frequent handling or exposure to rough conditions.
  4. Temperature Resistance: Glass-Filled Polycarbonate offers better heat resistance than regular polycarbonate. It can withstand higher temperatures without significant deformation, making it suitable for applications exposed to heat or fluctuating temperature environments.
  5. Dimensional Stability: Glass-Filled Polycarbonate has excellent dimensional stability, meaning it maintains its shape and size even under varying temperature conditions. This stability is beneficial for applications that require precise dimensions or tight tolerances.
  6. Chemical Resistance: Glass-Filled Polycarbonate Sheet exhibits good resistance to various chemicals, oils, and solvents, similar to regular polycarbonate. This makes it suitable for applications in chemical environments or where exposure to corrosive substances is a concern.
  7. Design Flexibility: Glass-Filled Polycarbonate can be easily molded and fabricated into different shapes, allowing for design flexibility and customization. It can be machined, thermoformed, and cut to meet specific project requirements.
  8. Lightweight: Despite its enhanced strength, Glass-Filled Polycarbonate remains lightweight compared to many other materials, such as glass or metal. This makes it easier to handle, transport, and install, while also reducing the overall weight of the structure or product.
  9. Optical Clarity: Glass-Filled Polycarbonate retains good optical clarity, allowing for excellent light transmission. This makes it suitable for applications where visibility or transparency is desired, such as windows, skylights, or display cases.
  10. Longevity: Glass-Filled Polycarbonate Sheet is known for its long lifespan and resistance to weathering. It can withstand prolonged exposure to UV rays, moisture, and environmental elements without significant degradation or discoloration.

Yes, Glass-Filled Polycarbonate Sheet exhibits good heat resistance and can withstand high temperatures. The addition of glass fibers to the polycarbonate matrix improves its thermal stability and allows it to handle elevated temperature conditions more effectively than regular polycarbonate.

The exact temperature range that Glass-Filled Polycarbonate can tolerate depends on the specific grade and formulation of the material. However, in general, it has a higher heat resistance compared to unfilled polycarbonate. It can typically withstand temperatures ranging from approximately -40°C to 120°C (-40°F to 248°F) or higher, depending on the specific product and application.

It is important to note that the thermal performance of Glass-Filled Polycarbonate can also be influenced by factors such as thickness, exposure time, and the presence of additional stress or external forces.

Yes, Glass-Filled Polycarbonate Sheet is known for its excellent impact resistance. The addition of glass fibers to the polycarbonate material enhances its strength and toughness, making it highly resistant to impact and breakage.

Glass-Filled Polycarbonate combines the inherent impact resistance of polycarbonate with the reinforcing properties of glass fibers. This results in a material that can withstand significant impact forces without cracking or shattering. It is often used in applications where impact resistance is crucial, such as safety equipment, protective barriers, automotive components, and industrial machinery.

The impact resistance of Glass-Filled Polycarbonate can vary depending on the specific grade and formulation, as well as the thickness of the sheet.

Yes, Glass-Filled Polycarbonate Sheet is suitable for outdoor use. It is designed to withstand various weather conditions and environmental elements.

Glass-Filled Polycarbonate Sheet is known for its excellent weatherability and UV resistance. It is formulated to resist yellowing, fading, and degradation when exposed to sunlight and other outdoor factors. This makes it a durable and reliable option for applications that require outdoor performance.

Whether it’s for architectural projects, outdoor signage, protective covers, or automotive components, Glass-Filled Polycarbonate Sheet can withstand the harsh conditions of outdoor environments. However, it is important to select the appropriate grade and thickness of Glass-Filled Polycarbonate Sheet based on the specific requirements of your outdoor application.

When using Glass-Filled Polycarbonate Sheet outdoors, it is also advisable to follow proper installation guidelines and consider factors such as temperature fluctuations, UV exposure, and potential mechanical stresses to ensure optimal performance and longevity.

Yes, Glass-Filled Polycarbonate Sheet provides excellent UV protection. It is formulated with additives that offer inherent UV resistance, making it highly resistant to the harmful effects of ultraviolet (UV) radiation.

UV rays from the sun can cause damage to materials over time, such as yellowing, fading, and degradation. However, Glass-Filled Polycarbonate Sheet is designed to withstand prolonged exposure to UV radiation without significant deterioration.

The UV protection in Glass-Filled Polycarbonate Sheet helps to maintain its clarity, color, and physical properties over an extended period, making it an ideal choice for outdoor applications where UV resistance is crucial.

Glass-Filled Polycarbonate Sheet finds applications across various industries and sectors due to its exceptional properties and performance. Some of the common industries and applications where Glass-Filled Polycarbonate Sheet is commonly used include:

  1. Automotive: Glass-Filled Polycarbonate Sheet is used in automotive applications such as interior trim, instrument panels, door panels, and exterior components where lightweight, impact resistance, and design flexibility are essential.
  2. Electrical and Electronics: It is utilized in electrical enclosures, control panels, connectors, and electronic housings due to its high strength, dimensional stability, and electrical insulation properties.
  3. Aerospace and Aviation: Glass-Filled Polycarbonate Sheet is used in aircraft interiors, cockpit windows, wingtip lenses, and other aircraft components that require lightweight materials with excellent impact resistance and optical clarity.
  4. Construction and Architecture: It is employed in architectural glazing, skylights, roof panels, safety windows, noise barriers, and protective shielding in construction projects where high impact strength, UV resistance, and design versatility are required.
  5. Industrial and Machinery: Glass-Filled Polycarbonate Sheet is used in machine guards, equipment enclosures, safety barriers, conveyor components, and protective covers in industrial and machinery applications that demand durability, impact resistance, and easy machinability.
  6. Security and Defense: It is utilized in bulletproof windows, security screens, protective shields, and security barriers where enhanced strength, impact resistance, and security are critical.
  7. Medical and Healthcare: Glass-Filled Polycarbonate Sheet is employed in medical device components, diagnostic equipment, safety glasses, face shields, and protective barriers in healthcare settings due to its durability, transparency, and impact resistance.
  8. Retail and Point of Purchase (POP) Displays: It is used in product displays, signage, shelves, and protective covers in retail environments where impact resistance, transparency, and aesthetic appeal are important.

Yes, Glass-Filled Polycarbonate Sheet can be easily machined and fabricated to meet specific project requirements. Its composition of polycarbonate resin reinforced with glass fibers provides enhanced strength and rigidity, making it suitable for various machining and fabrication processes. Some of the common methods used to machine and fabricate Glass-Filled Polycarbonate Sheet include:

  1. Cutting: Glass-Filled Polycarbonate Sheet can be easily cut using conventional cutting tools such as saws, routers, or laser cutters. The reinforced composition helps to maintain the dimensional stability and minimize the risk of chipping or cracking during the cutting process.
  2. Drilling and Milling: Glass-Filled Polycarbonate Sheet can be drilled or milled to create holes, slots, or intricate shapes. Carbide or high-speed steel drills and milling tools are typically used to achieve precise and clean results.
  3. Thermoforming: Glass-Filled Polycarbonate Sheet can be heated and shaped using thermoforming techniques. By applying heat, the sheet becomes pliable, allowing it to be formed into desired shapes using molds or vacuum forming equipment.
  4. CNC Machining: Computer Numerical Control (CNC) machining is commonly used for intricate and precise fabrication of Glass-Filled Polycarbonate Sheet. CNC routers or milling machines can be programmed to cut and shape the material with high accuracy.
  5. Bonding and Joining: Glass-Filled Polycarbonate Sheet can be bonded or joined using various methods such as solvent bonding, adhesives, or mechanical fasteners. It is important to follow recommended bonding techniques and use compatible adhesives to ensure strong and durable connections.

Yes, Glass-Filled Polycarbonate Sheet is available in various colors and finishes to meet different aesthetic and functional requirements. While the standard form of Glass-Filled Polycarbonate Sheet is often translucent or opaque, it can also be manufactured with added pigments to achieve specific colors. The most common colors include clear, white, black, gray, and bronze.

In addition to color options, Glass-Filled Polycarbonate Sheet can also be produced with different finishes to enhance its appearance or provide specific performance characteristics. Some of the available finishes include:

  1. Glossy Finish: Glass-Filled Polycarbonate Sheet can have a smooth and glossy surface, offering a polished and reflective appearance.
  2. Matte Finish: For applications requiring reduced glare or a more subdued look, Glass-Filled Polycarbonate Sheet can be produced with a matte or textured finish. This finish helps to diffuse light and minimize reflections.
  3. Textured Finish: Glass-Filled Polycarbonate Sheet can be textured on one or both sides to provide enhanced grip or aesthetic appeal. The texture can range from subtle patterns to more pronounced textures, depending on the desired effect.
  4. UV-Resistant Coating: To provide additional protection against UV radiation and prevent color fading, Glass-Filled Polycarbonate Sheet can be coated with UV-resistant materials. This is particularly beneficial for outdoor applications where prolonged exposure to sunlight is expected.

The availability of different colors and finishes in Glass-Filled Polycarbonate Sheet allows for greater design versatility and customization options.

Cleaning and maintaining Glass-Filled Polycarbonate Sheet is relatively straightforward. Here are some recommended steps to ensure proper care and longevity of the material:

  1. Use a Soft Cloth: Begin by removing any loose debris or dust from the surface of the Glass-Filled Polycarbonate Sheet using a soft, non-abrasive cloth or sponge.
  2. Mild Soap Solution: Prepare a solution of warm water and a mild, non-abrasive soap or detergent. Avoid using harsh chemicals or abrasive cleaners as they can damage the surface of the material.
  3. Gently Clean the Surface: Dip the cloth or sponge into the soap solution and gently wipe the Glass-Filled Polycarbonate Sheet in a circular motion. Avoid applying excessive pressure, as it may scratch or damage the surface. For stubborn dirt or stains, you can lightly scrub the area using a soft-bristle brush.
  4. Rinse with Clean Water: After cleaning, rinse the Glass-Filled Polycarbonate Sheet thoroughly with clean water to remove any soap residue.
  5. Dry with a Soft Cloth: Use a clean, lint-free cloth to dry the surface of the Glass-Filled Polycarbonate Sheet. This helps to prevent water spots and streaks.
  6. Avoid Abrasive Materials: When cleaning Glass-Filled Polycarbonate Sheet, avoid using abrasive materials such as scouring pads or brushes with stiff bristles, as they can scratch the surface.
  7. Regular Maintenance: To keep the Glass-Filled Polycarbonate Sheet looking its best, regular maintenance is recommended. Wipe away dust and dirt with a soft cloth or sponge on a routine basis.

It’s important to note that Glass-Filled Polycarbonate Sheet should not be cleaned with solvents, petroleum-based products, or strong chemicals, as they can cause damage.

Yes, Glass-Filled Polycarbonate Sheet exhibits good resistance to many chemicals and is inherently corrosion-resistant. The glass fiber reinforcement enhances its resistance to chemical attack and makes it suitable for various environments where exposure to chemicals or corrosive substances may occur.

Glass-Filled Polycarbonate Sheet is commonly used in applications where chemical resistance is required, such as chemical processing equipment, laboratory enclosures, storage tanks, and other industrial settings. However, it’s important to note that the specific chemical resistance of Glass-Filled Polycarbonate Sheet can vary depending on the type and concentration of the chemicals involved.

Yes, Glass-Filled Polycarbonate Sheet is recyclable. Polycarbonate, including glass-filled variants, is a thermoplastic material, which means it can be melted down and reprocessed multiple times without significant degradation in its properties.

When Glass-Filled Polycarbonate Sheet reaches the end of its useful life, it can be collected, sorted, and sent to recycling facilities where it undergoes a recycling process. The recycling process involves shredding the material into small pieces, melting it down, and then reforming it into new polycarbonate sheets or other plastic products.

Glass-Filled Polycarbonate Sheet is available in a range of thickness options to suit various applications and requirements. The specific thickness options may vary depending on the manufacturer or supplier, but commonly available thicknesses for Glass-Filled Polycarbonate Sheet range from 0.060 inches (1.5mm) to 0.500 inches (12.7mm) or even thicker.

The selection of the appropriate thickness depends on factors such as the desired level of strength, impact resistance, and specific application requirements. Thicker sheets generally offer increased strength and rigidity, while thinner sheets may be suitable for applications where weight reduction is important.

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