


Nylon Sheet
Nylon is a synthetic polymer that consists of repeating units linked by amide bonds. It can be melt-processed into fibers, films, or shapes. Nylon has many properties that make it useful for various applications.
we are capable to customize Nylon sheets with different sizes and colors
Nylon sheet Specification
Thickness | Dimensions | GRADES | TYPES AND COLORS |
---|---|---|---|
0.031 in – 4 in Note: Type 6-Cast and Type 6/6-Extruded Sizes Vary | 12 in x 12 in – 48 in x 120 in | Unfilled, Glass-Filled, Oil-Filled, MOS2 | Natural, Green, Black |
Length, width, thickness, and diameter tolerances vary by size, manufacturer, brand, and grade.
Custom sizes and colors are available upon request.
Choose Nylon Sheet For Your Program
Colored Nylon Sheet Extruded Nylon Sheet flexible nylon sheet glass filled nylon sheet Heat Resistant Nylon Sheet nylon 6 sheet cast nylon sheet anti-static nylon sheet 10mm Nylon Sheet White Nylon Sheet thin nylon sheet nylon plastic sheet nylon 66 sheet
Frequently Asked Questions about Nylon sheets
Nylon is a synthetic polymer that consists of repeating units linked by amide bonds. It can be melt-processed into fibers, films, or shapes. Nylon has many properties that make it useful for various applications.
- High tensile strength, temperature resistance, friction resistance, and elastic recovery
- Low density and electrical conductivity
- Good abrasion and wear resistance
- Good chemical resistance to alkalies and oxidizing agents
- Good impact strength at low temperatures
- Ability to replace metal bearings and bushings, often eliminating the need for external lubrication
- Easy to wash, resistant to sunlight, and can achieve bright colors with acid dyes
- FDA compliant grade available for food contact applications
- Glass-filled grades available for increased strength and stiffness
Nylon can be classified into different types and grades based on the number of carbon atoms in the monomers and the molecular weight of the polymer. The most common types are nylon 6 and nylon 6,6, which have six carbon atoms in each monomer.
Benefits of using nylon sheets over other materials are:
- excellent abrasion and wear resistance, making them suitable for applications that require durability and impact resistance.
- high tensile and compressive strength, meaning they can withstand high loads and stresses without breaking or deforming.
- low coefficient of friction, meaning they can slide smoothly over other surfaces and reduce friction and wear on mating parts.
- lightweight, being only 1/7th the weight of conventional materials, which can reduce the overall weight and cost of the product.
- easy to machine and fabricate, meaning they can be cut, drilled, milled, turned, or molded into various shapes and sizes with minimal waste and effort.
- good chemical resistance to alkalies and oxidizing agents, meaning they can withstand exposure to corrosive substances and environments.
- good temperature resistance, meaning they can operate in a wide range of temperatures without losing their properties or performance.
- FDA compliant grades available for food contact applications, meaning they are safe and hygienic for use in the food industry.
There are different types and grades of nylon sheets available, depending on the number of carbon atoms in the monomers, the molecular weight of the polymer, and the additives or fillers used to modify its properties. Some of the common types and grades are:
- Extruded nylon: This type of nylon is made by forcing molten nylon through a die to form sheets, rods, or tubes. Extruded nylon has good mechanical and thermal properties, but it has higher water absorption and lower dimensional stability than cast nylon. Extruded nylon is usually nylon 6 or nylon 6,6.
- Cast nylon: This type of nylon is made by pouring molten nylon into a mold to form sheets, rods, or tubes. Cast nylon has better dimensional stability and lower water absorption than extruded nylon. It also has higher molecular weight and crystallinity, which results in higher strength and stiffness. Cast nylon is usually nylon 6.
- Unfilled nylon: This grade of nylon does not contain any additives or fillers. It has good mechanical and thermal properties, but it may have lower wear resistance and higher friction than filled grades. Unfilled nylon can be extruded or cast.
- Glass-filled nylon: This grade of nylon contains glass fibers that increase its strength, stiffness, and dimensional stability. Glass-filled nylon also has better wear resistance and lower friction than unfilled nylon. However, it may have lower impact strength and higher moisture absorption than unfilled nylon. Glass-filled nylon can be extruded or cast.
- Heat-stabilized nylon: This grade of nylon contains additives that improve its resistance to heat degradation and oxidation. Heat-stabilized nylon can withstand higher operating temperatures than regular nylon. It also has better color stability and lower water absorption than regular nylon. Heat-stabilized nylon is usually extruded.
- Lubricant-filled nylon: This grade of nylon contains lubricants such as silicone, graphite, or PTFE that reduce its friction and wear. Lubricant-filled nylon also has better sliding properties and self-lubrication than regular nylon. However, it may have lower strength and stiffness than regular nylon. Lubricant-filled nylon can be extruded or cast.
- Molybdenum disulfide-filled nylon: This grade of nylon contains molybdenum disulfide (MoS2) particles that improve its wear resistance and friction coefficient. MoS2-filled nylon also has better sliding properties and self-lubrication than regular nylon. However, it may have lower impact strength and color stability than regular nylon. MoS2-filled nylon can be extruded or cast.
Oil-filled nylon: This grade of nylon contains oil that improves its wear resistance and friction coefficient. Oil-filled nylon also has better sliding properties and self-lubrication than regular nylon. However, it may have lower strength and stiffness than regular nylon. Oil-filled nylon is usually cast.
To choose the right thickness and size of nylon sheets for your application, you need to consider the following factors:
- The load and stress that the nylon sheet will be subjected to. Nylon sheets have high tensile and compressive strength, but they may deform or break under excessive load or stress. You need to choose a thickness that can withstand the expected load and stress without compromising the performance or safety of the product.
- The temperature and environment that the nylon sheet will be exposed to. Nylon sheets have good temperature resistance, but they may degrade or oxidize under high heat or corrosive substances. You need to choose a type and grade of nylon sheet that can resist the temperature and environment without losing its properties or performance.
- The friction and wear that the nylon sheet will encounter. Nylon sheets have low friction and good wear resistance, but they may still experience abrasion or friction from other surfaces or parts. You need to choose a type and grade of nylon sheet that can reduce friction and wear without compromising the durability or functionality of the product.
- The dimensional stability and water absorption of the nylon sheet. Nylon sheets have good dimensional stability, but they may expand or contract due to changes in temperature or moisture. You need to choose a type and grade of nylon sheet that can maintain its shape and size without absorbing too much water or causing warping or cracking.
- The machinability and fabrication of the nylon sheet. Nylon sheets are easy to machine and fabricate, but they may require different tools or techniques depending on the type and grade of nylon sheet. You need to choose a type and grade of nylon sheet that can be easily cut, drilled, milled, turned, or molded into the desired shape and size with minimal waste and effort.
The size of the nylon sheet depends on the dimensions of the product or part that you are making. You need to measure the length, width, and height of the product or part and add some extra margin for cutting or trimming.
To cut, machine and fabricate nylon sheets, you need to follow some general guidelines and tips:
- Use sharp tools with high cutting speeds and low feed rates to avoid excessive heat generation and melting of the nylon sheet.
- Use coolants or compressed air to remove chips and reduce friction and heat buildup. Avoid water-based coolants as they may cause swelling or warping of the nylon sheet.
- Clamp the nylon sheet securely to prevent vibration or movement during machining. Use soft jaws or pads to avoid damaging the surface of the nylon sheet.
- Pre-drill holes before tapping or threading to avoid cracking or splitting of the nylon sheet. Use a slightly larger drill size than the nominal tap size to allow for expansion of the nylon sheet.
- Use a fine-toothed saw blade or a laser cutter to cut the nylon sheet. Avoid using a hacksaw or a coarse-toothed blade as they may cause chipping or tearing of the nylon sheet.
- Use a hot air gun, a heat gun, or an oven to heat the nylon sheet before bending or forming. Avoid overheating or burning the nylon sheet. Use a mold or a jig to hold the desired shape until the nylon sheet cools down.
- Use adhesives, mechanical fasteners, or welding methods to join or bond nylon sheets. Avoid using solvents as they may dissolve or weaken the nylon sheet. Use compatible adhesives such as epoxy, cyanoacrylate, or polyurethane. Use mechanical fasteners such as screws, bolts, nuts, washers, rivets, or pins. Use welding methods such as hot gas welding, ultrasonic welding, or friction welding.
To store and handle nylon sheets properly, you need to follow some general guidelines and tips:
- Store nylon sheets in a cool, dry, and well-ventilated place away from direct sunlight, heat sources, or corrosive substances. Nylon sheets may degrade or oxidize under high heat or exposure to chemicals.
- Store nylon sheets flat or rolled on a smooth surface to avoid creasing or folding marks. Nylon sheets may retain creases or folds that are difficult to remove.
- Store nylon sheets with a protective cover or wrap to prevent dust, dirt, or moisture from accumulating on the surface. Nylon sheets may absorb moisture or contaminants that can affect their properties or performance.
- Handle nylon sheets with care and avoid dragging, dropping, or scratching them. Nylon sheets may get damaged or deformed by rough handling or impact.
- Clean nylon sheets with a soft cloth and mild soap or detergent. Rinse with clean water and dry thoroughly. Nylon sheets may stain or discolor if not cleaned properly.
Nylon sheets have many common uses and applications in various industries and sectors, such as:
- Engineering and manufacturing: Nylon sheets can be used to make machine parts, gears, bearings, bushings, washers, screws, bolts, fasteners, and more. Nylon sheets can replace metal parts in many cases due to their high strength, low weight, low friction, and good chemical resistance.
- Construction and building: Nylon sheets can be used to make pipes, tubes, fittings, valves, seals, gaskets, insulation, roofing, flooring, and more. Nylon sheets can withstand high temperatures, impact, abrasion, and corrosion.
- Electrical and electronics: Nylon sheets can be used to make connectors, terminals, housings, switches, circuit boards, wire insulation, cable ties, and more. Nylon sheets have good electrical properties, such as low conductivity, high dielectric strength, and good flame retardancy.
- Food and beverage: Nylon sheets can be used to make containers, trays, lids, utensils, cutting boards, conveyor belts, filters, and more. Nylon sheets have FDA compliant grades that are safe and hygienic for food contact applications. Nylon sheets also have good resistance to oils, fats, acids, and alkalis.
- Textile and clothing: Nylon sheets can be used to make fabrics, garments, lingerie, swimwear, raincoats, parachutes, tents, nets, ropes, and more. Nylon sheets have good properties for textile applications such as high tensile strength elasticity luster colorfastness and easy washability.
- Sports and recreation: Nylon sheets can be used to make equipment accessories protective gear bags backpacks helmets gloves shoes and more. Nylon sheets have good properties for sports and recreation applications such as durability flexibility lightweight abrasion resistance and water resistance.
To clean and maintain nylon sheets, you need to follow some general guidelines and tips:
- Wash nylon sheets with mild soap or detergent and warm water. Do not use bleach or harsh chemicals that may damage the nylon fibers. Rinse well and remove excess water with a dry cloth.
- Dry nylon sheets on a low heat setting or air dry them. Nylon sheets may wrinkle or melt under high heat. Remove them promptly from the dryer or hang them on a non-staining hanger to avoid creasing or folding marks.
- Use fabric softener or dryer sheets to prevent static cling and improve the softness of nylon sheets. Nylon sheets may attract static electricity and lint from other fabrics.
- Use a mesh laundry bag to protect nylon sheets from snagging or tearing during the washing cycle. Nylon sheets may be delicate and prone to damage from zippers, buttons, or hooks.
- Use a gentle cycle and a warm water setting for nylon sheets that are mixed with other fabrics. Nylon sheets may shrink or stretch if washed with incompatible fabrics or temperatures.
Nylon sheet is one of the most widely used engineering plastics due to its versatility and good balance of properties. However, it is not the only option for certain applications and there may be other plastics that offer better performance or cost-effectiveness. Here is a brief comparison of nylon sheet with some other common engineering plastics such as acetal, UHMW, and PTFE:
- Acetal: Acetal is another strong and rigid plastic that has excellent wear and friction resistance. Acetal has a lower coefficient of friction than nylon, which means it can slide more smoothly over other surfaces. Acetal also has better dimensional stability and lower water absorption than nylon, which means it can maintain its shape and size better in moist environments. However, acetal has a lower impact strength and temperature resistance than nylon, which means it may crack or deform under high stress or heat. Acetal also has lower chemical resistance than nylon, especially to acids and bases.
- UHMW: UHMW (ultra-high molecular weight polyethylene) is a very tough and durable plastic that has outstanding abrasion and impact resistance. UHMW has a lower coefficient of friction than nylon, which means it can reduce friction and wear on mating parts. UHMW also has excellent chemical resistance to a wide range of substances, including acids, bases, solvents, and oils. However, UHMW has a lower tensile strength and stiffness than nylon, which means it may not be able to withstand high loads or stresses. UHMW also has a lower temperature resistance than nylon, which means it may degrade or melt under high heat.
- PTFE: PTFE (polytetrafluoroethylene) is a fluoropolymer that has exceptional properties such as high temperature resistance, low friction, non-stickiness, and inertness. PTFE has the lowest coefficient of friction of any solid material, which means it can slide with minimal resistance over any surface. PTFE also has the highest temperature resistance of any plastic, which means it can operate in extreme heat without losing its properties or performance. PTFE also has excellent chemical resistance to almost all substances, including acids, bases, solvents, and oils. However, PTFE has a very low tensile strength and stiffness than nylon, which means it may not be able to support high loads or stresses. PTFE also has a very high cost compared to other plastics, which means it may not be economical for some applications.
Nylon sheet may be FDA compliant and suitable for food contact applications depending on the type and grade of nylon sheet and the conditions of use. According to the Code of Federal Regulations Title 21 (CFR 21), there are certain nylon resins that are authorized for use in food contact articles, subject to specific limitations and specifications. These include nylon 6, nylon 6,6, nylon 11, nylon 12, and some copolymers and blends of these resins. However, not all nylon sheets are made from these resins or meet the requirements of CFR 21. Therefore, it is important to check with the manufacturer or supplier of the nylon sheet to verify its compliance with FDA regulations and suitability for food contact applications. Some manufacturers or suppliers may provide a letter of guaranty or certification to confirm the compliance of their nylon sheets. Nylon sheets that are FDA compliant may be used for various food contact applications such as containers, trays, lids, utensils, cutting boards, conveyor belts, filters, and more.
Glass-filled nylon sheet is a type of nylon sheet that contains glass fibers that increase its strength, stiffness, and dimensional stability. Compared to unfilled nylon sheet, glass-filled nylon sheet generally offers the following advantages:
- It has a stiffness that is up to 80% greater than standard nylon
- It has a tensile strength that is up to 70% greater than standard nylon
- It has a thermal expansion rate that is roughly half of unfilled nylon, providing increased stability when exposed to temperature changes
- It has a material hardness that is 50% greater than standard nylon
These advantages make glass-filled nylon sheet suitable for applications that require high static loads, high temperatures, or low friction and wear. Some examples of such applications are gears, bearings, bushings, washers, screws, bolts, fasteners, and more.
Friction and wear are common problems that affect the performance and durability of nylon sheet parts. Friction is the resistance that occurs when two surfaces slide or rub against each other. Wear is the loss of material from the surface of a part due to friction or abrasion. To reduce friction and wear on nylon sheet parts, you can use some of the following methods:
- Use a type or grade of nylon sheet that has a low coefficient of friction, such as lubricant-filled or molybdenum disulfide-filled nylon sheet. These types of nylon sheet contain additives that reduce friction and wear by providing a smooth and slippery surface. They also improve the self-lubrication and sliding properties of nylon sheet.
- Use a type or grade of nylon sheet that has high wear resistance, such as glass-filled or heat-stabilized nylon sheet. These types of nylon sheet contain additives that increase the strength, stiffness, and hardness of nylon sheet. They also improve the abrasion and impact resistance of nylon sheet.
- Use external lubricants such as oil or grease to reduce friction and wear between nylon sheet parts and other surfaces. External lubricants can form a thin film that separates the contact surfaces and reduces friction and heat generation. However, external lubricants may also attract dust or dirt, contaminate the environment, or require frequent maintenance.
- Use compatible materials for mating parts that have similar coefficients of friction and thermal expansion rates as nylon sheet. Compatible materials can reduce friction and wear by minimizing the difference in sliding speed and dimensional change between the contact surfaces. Some examples of compatible materials are acetal, UHMW, or PTFE.
- Use proper design and machining techniques to reduce friction and wear on nylon sheet parts. Proper design and machining techniques can reduce friction and wear by optimizing the shape, size, fit, clearance, alignment, surface finish, and load distribution of the parts. Some examples of proper design and machining techniques are using rounded edges, avoiding sharp corners, minimizing sliding distance, reducing contact pressure, and using coolants or compressed air during machining.
Cast nylon sheet and extruded nylon sheet are two types of nylon sheet that are made by different manufacturing processes. Cast nylon sheet is made by pouring molten nylon into a mold to form sheets, rods, or tubes. Extruded nylon sheet is made by forcing molten nylon through a die to form sheets, rods, or tubes. Both types of nylon sheet have good mechanical and thermal properties, but they also have some advantages and disadvantages over each other. Some of them are:
- Advantages of cast nylon sheet over extruded nylon sheet:
- Cast nylon sheet has better dimensional stability and lower water absorption than extruded nylon sheet. This means it can maintain its shape and size better in moist environments.
- Cast nylon sheet has higher molecular weight and crystallinity than extruded nylon sheet. This results in higher strength and stiffness for cast nylon sheet.
- Cast nylon sheet is cheaper and easier to produce for larger and more complex parts than extruded nylon sheet. This can reduce the overall cost and waste of the product.
- Disadvantages of cast nylon sheet over extruded nylon sheet:
- Cast nylon sheet has a lower melting point and higher thermal expansion rate than extruded nylon sheet. This means it may deform or melt under high heat or temperature changes.
- Cast nylon sheet has lower impact strength and toughness than extruded nylon sheet. This means it may crack or break under high stress or impact.
- Cast nylon sheet has lower availability and variety than extruded nylon sheet. This means it may be harder to find or customize for specific applications or requirements.
Nylon sheet is a versatile and durable plastic that can perform well in different temperatures and environments. However, it is not immune to the effects of heat, moisture, and chemicals, and its properties and performance may vary depending on the type and grade of nylon sheet and the conditions of use. Here are some general aspects of how nylon sheet performs in different temperatures and environments:
- Temperature: Nylon sheet has good temperature resistance and can operate in a wide range of temperatures without losing its properties or performance. However, nylon sheet also has a high thermal expansion rate and a low melting point compared to other plastics or metals. This means it may expand or contract due to temperature changes, which can affect its dimensional stability and fit. It may also deform or melt under high heat, which can affect its strength and appearance. The typical continuous service temperature range for nylon sheet is between -40°C and 100°C, but it may vary depending on the type and grade of nylon sheet. For example, heat-stabilized nylon sheet can withstand higher operating temperatures than regular nylon sheet.
- Moisture: Nylon sheet has high water absorption and can absorb up to 7% of its weight in water when immersed for 24 hours. This means it may swell or warp due to moisture exposure, which can affect its dimensional stability and fit. It may also lose some of its strength and stiffness when wet, which can affect its load-bearing capacity and performance. The water absorption rate and effect of nylon sheet may vary depending on the type and grade of nylon sheet. For example, cast nylon sheet has lower water absorption than extruded nylon sheet. Glass-filled nylon sheet has better dimensional stability than unfilled nylon sheet.
- Chemicals: Nylon sheet has good chemical resistance to alkalies and oxidizing agents, but poor resistance to acids and organic solvents. This means it can withstand exposure to corrosive substances such as bleach, hydrogen peroxide, or sodium hydroxide, but not to substances such as sulfuric acid, acetone, or gasoline. Nylon sheet may degrade or dissolve when exposed to incompatible chemicals, which can affect its properties and performance. The chemical resistance of nylon sheet may vary depending on the type and grade of nylon sheet. For example, lubricant-filled nylon sheet has better resistance to oils and fats than unfilled nylon sheet.
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