Polycarbonate Sheet

Polycarbonate sheets are clear, impact-resistant sheets made from thermoplastic polymers that incorporate carbonate groups in their chemical structure. We offer high-quality polycarbonate sheets and panels with different thicknesses, colors, and sizes. Whether you need clear polycarbonate sheets, tinted polycarbonate sheets, abrasion-resistant polycarbonate sheets, or any other types of polycarbonate sheets, we can provide you with the best products and services at competitive prices.we use 100% virgin famous brand material to produce our polycarbonate sheets.

Send Inquiry To KUSLA

Polycarbonate sheet Specifications

Product Classificationproduct namethicknessStandard Size
Solid Polycarboante sheet Clear Polycarbonate SheetFrom 0.5mm to 100mm1220mmX2440mm
Machine Grade Polycarbonate SheetFrom 0.5 mm to 50mm1220mmX2440mm
Bullet Resistant Polycarbonate SheetFrom 0.5 mm to 50mm1220mmX2440mm
Glass-Filled Polycarbonate SheetFrom 0.5 mm to 50mm1220mmX2440mm
Mirrored Polycarbonate SheetFrom 0.5 mm to 50mm1220mmX2440mm
Colored Polycarbonate SheetFrom 0.5mm to 50mm1220mmX2440mm
Light Diffusing Polycarbonate SheetFrom 0.5mm to 100mm1220mmX2440mm
Anti-Static Polycarbonate SheetFrom 0.5 mm to 50mm1220mmX2440mm
Optical Grade polycarbonate SheetFrom 0.5 mm to 100mm1220mmX2440mm
Hollow Polycarbonate sheetTwinwall and Multiwall Polycarbonate SheetsFrom 0.5mm to 20mm1220mmX2440mm
  1. Custom material brands and grades availabe per your application,Custom thickness max up to 200mm.
  2. Choose Color according to KUSLA Color chart
  3. Length, width, thickness, and diameter tolerances vary by size, brand, and grade.

Typical Properties of Polycarbonate

UNITSASTM TESTPOLYCARBONATE
Specific gravity (73°F)D7921.2
Light transmittance (transparency/clarity)%D100386
Heat deflection temperature @ 264 psi°FD648270
Tensile strengthpsiD6389,500
Flexural moduluspsiD790345,000
Izod impact (notched)ft-lbs/in of notchD25612.0 – 16.0
Maximum continuous service temperature in air°F240
Water absorption (immersion 24 hours)%D5700.15
Coefficient of linear thermal expansionin/in/°Fx10-5D6963.8

Why KUSLA Plastic Polycarbonate Sheet

  • Exceptional Impact Resistance: Highly durable, withstands impacts for safety.
  • UV Protection: Built-in UV resistance prevents yellowing and discoloration.
  • High Clarity and Transparency: Optimal light transmission and visibility.
  • Lightweight and Easy to Install: Easy handling and installation.
  • Versatile Applications: Suitable for various projects and uses.
  • Weather and Impact Resistant: Withstands extreme conditions and impact.
  • Energy Efficiency: Offers thermal insulation, reduces energy costs.
  • Excellent Fire Resistance: High fire resistance for added safety..
  • Easy Maintenance: Simple cleaning and upkeep.
  • Durability and Longevity: Built to last in demanding environments.
  • Customization Options: Tailored sizes, colors, and finishes available.
  • Eco-Friendly Choice: Recyclable and contributes to energy-efficient buildings.
  • Trusted Quality: Backed by industry standards and certifications.
  • Expert Support: Knowledgeable team for assistance and technical support.
  • Competitive Pricing: Great value without compromising quality.
  • Reliable Supplier: Timely delivery and customer satisfaction focus

Choose Polycarbonate Sheet For Your Program

FAQs about Polycarbonate sheet

Polycarbonate roofing panel is a type of roofing material that is made of a thermoplastic polymer called polycarbonate. Polycarbonate roofing has many advantages over other roofing materials, such as:

  • High impact resistance: Polycarbonate roofing can withstand extreme forces and impacts without breaking or cracking. It is 250 times stronger than glass and 30 times stronger than acrylic. It can resist hail, snow, wind, and falling debris. It can also be used for bullet-resistant applications.
  • Lightweight: Polycarbonate roofing is much lighter than metal or glass roofing, which reduces the shipping costs and the installation time. It also puts less stress on the building structure and the supporting walls.
  • UV protection: Polycarbonate roofing blocks harmful UV rays from the sun, which can damage the skin and fade the colors of furniture and fabrics. It also allows natural light to pass through, creating a bright and comfortable indoor environment.
  • Thermal insulation: Polycarbonate roofing has a high thermal insulation value, which means it can keep the indoor temperature stable and reduce the energy costs for heating or cooling. It can also withstand extreme temperatures, from boiling to freezing, without losing its strength or shape.
  • Fire retardance: Polycarbonate roofing has a high fire rating, which means it can slow down the spread of fire and prevent flames from penetrating through. It also does not produce toxic fumes when burned.
  • Versatility: Polycarbonate roofing comes in various types, colors, sizes, and shapes, which can suit different design preferences and architectural styles. It can also be easily cut, bent, or joined to create custom shapes and forms.

Polycarbonate roofing sheet is an ideal choice for many applications, such as greenhouses, skylights, patios, decks, garages, sheds, conservatories, industrial warehouses, and more. It offers durability, safety, beauty, and energy efficiency at a reasonable price.

Polycarbonate sheets are a type of plastic sheet that can be cut with various tools, depending on the thickness and shape of the sheet. Some of the common tools and methods for cutting polycarbonate sheets are:

  • Circular saw: A circular saw is a power tool that can cut straight lines on thin or thick polycarbonate sheets. To use a circular saw, you need to mark the line that you want to cut with a marker and clamp the sheet securely to a flat surface. You also need to use a fine-toothed blade that is suitable for cutting plastic and adjust the speed and depth of the saw accordingly. You should wear safety goggles and gloves and follow the manufacturer’s instructions carefully. You should also keep the saw moving steadily along the line and avoid stopping or reversing the direction of the cut.
  • Jigsaw: A jigsaw is a power tool that can cut curved shapes or angles on thin or thick polycarbonate sheets. To use a jigsaw, you need to mark the shape that you want to cut with a marker and clamp the sheet securely to a flat surface. You also need to use a fine-toothed blade that is suitable for cutting plastic and adjust the speed and depth of the jigsaw accordingly. You should wear safety goggles and gloves and follow the manufacturer’s instructions carefully. You should also keep the jigsaw moving smoothly along the shape and avoid twisting or bending the blade.
  • Utility knife: A utility knife is a hand tool that can cut straight lines on thin polycarbonate sheets. To use a utility knife, you need to mark the line that you want to cut with a marker and place the sheet on a flat surface with a cutting mat underneath. You also need to use a sharp blade and apply firm and even pressure along the line. You should wear safety goggles and gloves and be careful not to cut yourself. You may need to score the line several times before breaking off the excess material.
  • Scissors: Scissors are a hand tool that can cut straight or curved lines on thin polycarbonate sheets. To use scissors, you need to mark the line that you want to cut with a marker and hold the sheet firmly with one hand. You also need to use sharp scissors and cut slowly and carefully along the line. You should wear safety goggles and gloves and be careful not to cut yourself.

These are some of the ways to cut polycarbonate sheets for different purposes. You should always measure and mark your cuts accurately, use the appropriate tool and blade, secure your sheet properly, wear protective equipment, and follow safety precautions when cutting polycarbonate sheets.

Polycarbonate roofing has the ability to cut out UV light, which is the harmful part of the sunlight that can cause skin damage, eye problems, and fading of colors. Polycarbonate roofing can block both UVA and UVB rays, which are the two types of UV light that reach the earth’s surface.

Polycarbonate roofing can cut out UV light by absorbing it and not allowing it to pass through. Polycarbonate is a naturally UV-resistant material that can filter out almost 100% of the UV radiation. Even a thin sheet of polycarbonate can provide effective UV protection, without compromising the transparency and clarity of the material.

Polycarbonate roofing can offer many benefits by cutting out UV light, such as:

  • Protecting the skin and eyes: Polycarbonate roofing can prevent sunburns, premature aging, wrinkles, freckles, and skin cancer caused by UV exposure. It can also protect the eyes from cataracts, cornea damage, and macular degeneration caused by UV exposure.
  • Protecting the interior: Polycarbonate roofing can prevent fading, cracking, and deterioration of furniture, fabrics, paintings, and other items inside the building caused by UV exposure. It can also reduce the heat gain and energy costs for cooling the building caused by UV exposure.
  • Allowing natural light: Polycarbonate roofing can cut out UV light while allowing visible light to pass through. Visible light is the part of the sunlight that enables us to see colors and shapes. Polycarbonate roofing can create a bright and comfortable indoor environment with natural light.

Polycarbonate roofing is an ideal choice for many applications that require UV protection, such as greenhouses, skylights, patios, decks, garages, sheds, conservatories, industrial warehouses, and more. It offers durability, safety, beauty, and energy efficiency at a reasonable price.

Polycarbonate roofing comes in various thicknesses, ranging from 4mm to 35mm, depending on the type and purpose of the roofing. The best thickness for polycarbonate roofing depends on several factors, such as:

  • The type of polycarbonate roofing: Polycarbonate roofing can be either solid or multiwall. Solid polycarbonate roofing is a single layer of polycarbonate that is similar to glass but much stronger and lighter. Multiwall polycarbonate roofing is made of multiple layers of polycarbonate that are connected by ribs or webs, creating a honeycomb structure that provides better insulation and rigidity.
  • The application of polycarbonate roofing: Polycarbonate roofing can be used for various applications, such as greenhouses, skylights, patios, decks, garages, sheds, conservatories, industrial warehouses, and more. Different applications may require different levels of strength, light transmission, heat insulation, sound insulation, and fire resistance.
  • The weather conditions in the area: Polycarbonate roofing can withstand extreme weather conditions, such as hail, snow, wind, and rain. However, some areas may experience more severe or frequent weather events than others, which may affect the choice of thickness for polycarbonate roofing. Thicker polycarbonate roofing can provide more protection and durability against harsh weather.

As a general guideline, the following thicknesses are recommended for different types and applications of polycarbonate roofing:

  • Solid polycarbonate roofing: This type of polycarbonate roofing is usually available in thicknesses from 2mm to 15mm. The thinner sheets (2mm to 4mm) are suitable for indoor applications, such as windows, partitions, signs, and displays. The thicker sheets (6mm to 15mm) are suitable for outdoor applications, such as greenhouses, carports, pergolas, and sheds.
  • Multiwall polycarbonate roofing: This type of polycarbonate roofing is usually available in thicknesses from 4mm to 35mm. The thinner sheets (4mm to 10mm) are suitable for light-duty applications, such as cold frames and lean-to roofs. The thicker sheets (16mm to 35mm) are suitable for heavy-duty applications, such as roofing and siding.

Since polycarbonate roofs are available in a variety of thicknesses, it is important to consider your specific needs and preferences when choosing the best thickness for your project. You should also consult with a professional installer or supplier to get the best advice and service for your polycarbonate roofing.

Here is a possible table to summarize the best thickness for polycarbonate roofing:

ApplicationType of Polycarbonate RoofingRecommended Thickness
Greenhouse, cold frame, shedSolid polycarbonate roofing4mm
Carport, pergola, shedSolid polycarbonate roofing6mm to 15mm
Lean-to roofMultiwall polycarbonate roofing4mm to 10mm
Roofing and sidingMultiwall polycarbonate roofing16mm to 35mm

Read more in our blogs polycarbonate roof recommended thickness.

 Polycarbonate roofing panels are lightweight, durable, transparent, and UV-resistant. They can be used for various applications, such as greenhouses, skylights, patios, decks, garages, sheds, conservatories, industrial warehouses, and more. To install polycarbonate roofing panels, you need to follow these steps:

  • Prepare the equipment and materials: You will need polycarbonate roofing panels, glazing bars, eaves fillers, breathing tapes, fixings and wood screws, shears or a circular saw, a drill, a hammer, a tape measure, a marker, a level, safety goggles, gloves, and earmuffs.
  • Prepare the roof structure: You will need to construct a suitable roof structure with timber or metal beams that can support the weight and span of the polycarbonate roofing panels. The roof structure should have a slope of at least 5 degrees to allow water drainage.
  • Prepare the polycarbonate roofing panels: You will need to measure and mark the polycarbonate roofing panels according to the size and shape of your roof. You will also need to cut the polycarbonate roofing panels with shears or a circular saw using a fine-toothed blade suitable for cutting plastic. You should always cut the polycarbonate roofing panels with the protective film on and remove it only after installation.
  • Seal the polycarbonate roofing panels: You will need to seal the edges of the polycarbonate roofing panels with breathing tapes to prevent dust and moisture from entering the flutes. You will also need to apply solid aluminum tape on the top side of the panels and vented aluminum tape on the bottom side of the panels to allow air circulation and prevent condensation.
  • Install the glazing bars: You will need to line up and cut the glazing bars and edge bar infills so that they are the same length as the roof structure with an additional 50mm. You will also need to drill holes in the center of the glazing bar base at approximately 500mm centers and fix them securely to the roof structure with wood screws. You should also apply eaves fillers on top of the front beam to prevent water leakage.
  • Install the polycarbonate roofing panels: You will need to lay the polycarbonate roofing panels on top of the glazing bars with their right sides up and an overhang of about 50mm on each end. You will also need to fit and secure the polycarbonate roofing panels with fixings and wood screws at every glazing bar. You should also apply sealant along the joints between the panels and the glazing bars to prevent water leakage.
  • Strengthen the roof: You will need to add extra support and stability to your roof by installing purlins or cross braces across the glazing bars. You will also need to add flashing or ridge caps along the edges and peaks of your roof to prevent water leakage.

These are some of the steps to install polycarbonate roofing panels for your project. if you have any questions or concerns about your polycarbonate roofing project, contact us！

The exact lifespan of a polycarbonate sheet will depend on the specific product and manufacturer, as well as the installation and maintenance of the sheet. However, most polycarbonate sheets are designed to last for 10-20 years with proper care and maintenance. Some polycarbonate sheets may even last up to 30 years if installed in an area with low sun exposure. Polycarbonate sheets also come with a warranty that covers any defects or damages caused by normal use.

To extend the lifespan of your polycarbonate sheets, it is recommended to follow these tips:

  • Install the polycarbonate sheets correctly: You should follow the manufacturer’s instructions and safety precautions when installing polycarbonate sheets. You should also use the appropriate tools and accessories, such as glazing bars, eaves fillers, breathing tapes, fixings and wood screws, shears or a circular saw, a drill, a hammer, a tape measure, a marker, a level, safety goggles, gloves, and earmuffs. You should also maintain a minimum pitch of 5 degrees for polycarbonate roofing to allow water drainage.
  • Clean the polycarbonate sheets regularly: You should clean your polycarbonate sheets at least once a year to remove any dirt, dust, or debris that may accumulate on the surface. You should use a soft cloth or sponge and mild soap or detergent to gently wipe the sheets. You should avoid using abrasive cleaners or solvents that may scratch or damage the sheets. You should also rinse the sheets thoroughly with clean water and dry them with a soft cloth.
  • Repair any damage promptly: You should inspect your polycarbonate sheets regularly for any signs of damage, such as cracks, holes, dents, or discoloration. You should repair any damage as soon as possible to prevent further deterioration or leakage. You should use the appropriate repair kits or materials recommended by the manufacturer or supplier. You should also contact the manufacturer or supplier if the damage is covered by the warranty.

Polycarbonate sheets can be used for various applications, such as roofing, skylights, greenhouses, windows, doors, partitions, signs, displays, and more.To keep your polycarbonate sheets clean and in good condition, you should follow these tips:

  • Clean your polycarbonate sheets regularly: You should clean your polycarbonate sheets at least once a year or more often if they are exposed to dust, dirt, or debris. You should use warm water with a few drops of liquid detergent and a microfiber cloth to gently wipe the sheets. You should avoid using abrasive cleaners or solvents that may scratch or damage the sheets. You should also rinse the sheets thoroughly with clean water and dry them with a soft cloth.
  • Use a proper cleaner for polycarbonate sheets: You should use a cleaner that is specially designed for polycarbonate sheets, such as Novus #1 cleaner or Burnus antistatic cleaner. These cleaners can remove dirt, grease, fingerprints, and static charge from the sheets without harming them. You should follow the manufacturer’s instructions and safety precautions when using these cleaners.
  • Protect your polycarbonate sheets from UV rays: You should protect your polycarbonate sheets from direct sunlight and UV rays, which can cause discoloration and deterioration over time. You should use polycarbonate sheets that have a UV protective coating or film on both sides, which can block up to 99% of the UV radiation. You should also store your polycarbonate sheets in a cool and dry place away from sunlight when not in use.
  • Repair any damage promptly: You should inspect your polycarbonate sheets regularly for any signs of damage, such as cracks, holes, dents, or discoloration. You should repair any damage as soon as possible to prevent further deterioration or leakage. You should use the appropriate repair kits or materials recommended by the manufacturer or supplier. You should also contact the manufacturer or supplier if the damage is covered by the warranty.

Polycarbonate sheets are an effective and long-lasting option for many projects that require strength, transparency, and UV protection. By following these tips, you can ensure that your polycarbonate sheets will stay clean and in good condition for many years to come.

There are different types of polycarbonate sheets that have different characteristics and purposes.A possible table to summarize the different types of polycarbonate sheets:

TypeDescriptionExample Uses
Clear Polycarbonate sheet polycarbonate that is transparent and similar to glass but much stronger and lighterWindows, partitions, signs, displays, greenhouses, carports, pergolas, sheds
Bulletproof Polycarbonate sheetpolycarbonate that can resist various levels of impact and offer protection depending on the thickness and number of layersBullet-resistant windows, barriers, shields
Anti Static Polycarbonate sheetpolycarbonate that can prevent static charge from building up and attracting dust or causing sparksElectronics, medical devices, clean rooms
Mirrored Polycarbonate sheetpolycarbonate that has a reflective surface that can create a mirror effect or a two-way mirror effect depending on the lighting conditionsMirrors, security windows, surveillance devices
Abrasion-Resistant Polycarbonate sheetpolycarbonate that has a hard coating on one or both sides that can resist scratches and abrasionEyeglasses, goggles, lenses, windshields
Colored/Tinted Polycarbonate sheetpolycarbonate that has a color or tint added to it for aesthetic or functional purposesSkylights, roofing, sunrooms, awnings

The cost of polycarbonate sheets depends on the type, size, thickness, and quality of the sheet. There are different types of polycarbonate sheets that have different characteristics and purposes, such as clear, bulletproof, anti static, mirrored, abrasion-resistant, and colored/tinted polycarbonate sheets.

the average price range for polycarbonate sheets is between $10 to $1000 per sheet. However, this price may vary depending on the supplier, location, quantity, and availability of the sheet. Some factors that may affect the price of polycarbonate sheets are:

  • Type: The type of polycarbonate sheet may affect the price depending on the features and benefits of the sheet. For example, bulletproof polycarbonate sheets may be more expensive than clear polycarbonate sheets because they offer more protection and security.
  • Size: The size of the polycarbonate sheet may affect the price depending on the dimensions and area of the sheet. For example, larger polycarbonate sheets may be more expensive than smaller polycarbonate sheets because they require more material and labor to produce.
  • Thickness: The thickness of the polycarbonate sheet may affect the price depending on the strength and durability of the sheet. For example, thicker polycarbonate sheets may be more expensive than thinner polycarbonate sheets because they offer more resistance and stability.
  • Quality: The quality of the polycarbonate sheet may affect the price depending on the manufacturer and supplier of the sheet. For example, higher quality polycarbonate sheets may be more expensive than lower quality polycarbonate sheets because they offer more reliability and performance.

These are some of the factors that may influence the cost of polycarbonate sheets for your project. You should always compare different options and sources before buying polycarbonate sheets to get the best value and quality for your money.

You can paint polycarbonate sheets if you want to change their color or appearance for aesthetic or functional purposes. However, painting polycarbonate sheets requires some preparation and care to ensure a good result. Here are some steps to follow if you want to paint polycarbonate sheets:

  • Choose the right paint: You should use acrylic paint that is suitable for polycarbonate sheets and that can adhere well to the plastic surface. You should avoid using solvent-based paints that may damage or deform the polycarbonate sheets.
  • Clean and degrease the polycarbonate sheets: You should clean your polycarbonate sheets with warm water and mild soap or detergent to remove any dirt, dust, or grease that may affect the paint adhesion. You should also use an anti-static cleaner to prevent static charge from attracting dust or causing sparks.
  • Sand the polycarbonate sheets: You should sand your polycarbonate sheets with fine-grit sandpaper or sanding wool to roughen the surface and improve the paint adhesion. You should sand lightly and evenly across the entire surface of the sheet.
  • Apply a primer: You should apply a primer that is specially designed for polycarbonate sheets and that can create a smooth and uniform base for the paint. You should use a spray primer that can cover the sheet evenly and avoid sagging or dripping. You should follow the manufacturer’s instructions and safety precautions when using the primer.
  • Apply the paint: You should apply acrylic paint that matches your desired color and finish for your polycarbonate sheet. You should use a spray paint that can cover the sheet evenly and avoid sagging or dripping. You should follow the manufacturer’s instructions and safety precautions when using the paint.
  • Let the paint dry: You should let the paint dry completely before handling or installing your polycarbonate sheet. The drying time may vary depending on the type and thickness of the paint, but it usually takes at least 24 hours.

These are some of the steps to paint polycarbonate sheets for your project. You should always test the paint on a small or inconspicuous area of your sheet before painting the entire surface. You should also protect your eyes, skin, and lungs when working with paints and primers.

polycarbonate roofing sheets are not designed to support the weight of a person and so you should avoid walking over them. Walking over polycarbonate roofing sheets can cause several problems, such as:

  • Risk of injury: Walking over polycarbonate roofing sheets can be dangerous and potentially fatal. The surface of the sheets is slippery and may cause you to fall and injure yourself. The sheets may also break, bend, or collapse under your weight and cause you to fall through the roof.
  • Damage to the sheets: Walking over polycarbonate roofing sheets can damage the surface and structure of the sheets. You may scratch, dent, or crack the sheets with your shoes or tools. You may also damage the glazing bars, gaskets, and fixings that hold the sheets in place and cause leaks or gaps.
  • Difficulty of repair: Repairing polycarbonate roofing sheets can be difficult and costly. You may need to replace the entire sheet or panel if it is damaged beyond repair. You may also need to hire a professional installer or supplier to fix the roof properly and safely.

Therefore, you should never walk over polycarbonate roofing sheets unless it is absolutely necessary and you have taken proper safety precautions. If you do need to access the roof sheets for cleaning or maintenance purposes, you should use crawl boards between the rafters or step ladders as a safe means of doing so. You should also wear protective gear such as gloves, goggles, and shoes with good grip. You should also follow the manufacturer’s instructions and recommendations when working with polycarbonate roofing sheets.

Polycarbonate sheets are a popular material for greenhouse construction because they are strong, lightweight, and transparent. They offer many advantages over glass, such as better insulation, durability, and cost-effectiveness. Polycarbonate sheets come in different types and thicknesses, depending on the needs and preferences of the greenhouse owner. Some of the common types are twinwall, corrugated, and solid polycarbonate sheets.

Polycarbonate sheets can be used for the sides and tops of greenhouses, as well as for endwall covering and solar panels. They can withstand harsh weather conditions, such as hail, snow, and wind. They also have high light transmission and UV protection, which are essential for plant growth.

To use polycarbonate sheets for greenhouses, you need to follow some basic steps:

  • Measure the dimensions of your greenhouse frame and cut the polycarbonate sheets accordingly. You can use a circular saw, a jigsaw, or a utility knife to cut the sheets.
  • Install the polycarbonate sheets on the frame using screws, nails, or clips. Make sure to leave some space between the sheets for expansion and contraction.
  • Seal the edges and joints of the polycarbonate sheets with silicone or tape to prevent water leakage and dust accumulation.
  • Enjoy your greenhouse!

Polycarbonate sheets are a great choice for greenhouses because they are easy to install, maintain, and replace. They also provide a comfortable and productive environment for your plants. If you are looking for polycarbonate sheets for your greenhouse project, Contact us!

Polycarbonate sheets can be joined together using different methods, depending on the type and thickness of the sheets, and the purpose of the project. Some of the common methods are:

  • Gluing. This method involves using a special adhesive that can bond polycarbonate without causing crazing or cracking. One of the recommended glues for polycarbonate is methyl methacrylate, which creates a strong and resilient bond. To use this glue, you need to apply it lightly to the edges of the polycarbonate sheets, let it soak for a minute, and then press the sheets together until they can support their own weight. Another option is to use epoxide glue, which is applied to the cut edges of the sheets before joining them.
  • Fusing. This method involves using a solvent that can melt and fuse polycarbonate together. One of the common solvents for fusing polycarbonate is methylene chloride, which can be used alone or mixed with ethylene dichloride at a ratio of 60-40%. To use this solvent, you need to apply it to the edges of the polycarbonate sheets, and then clamp them together until they are fully fused.
  • Using glazing bars. This method involves using metal or plastic bars that can hold polycarbonate sheets together along their length or width. Glazing bars come in different shapes and sizes, such as H section, U section, or snap-down bars. To use glazing bars, you need to cut the polycarbonate sheets to fit the bars, and then secure them with screws or clips.

Read more in our blog Best Glue For Polycarbonate In 2023.

Yes, you can bend or curve polycarbonate sheets using different methods, depending on the degree of curvature and the thickness of the sheets. Some of the common methods are:

  • Cold line bending. This method involves bending polycarbonate sheets without heating them, using tools with sharp edges. This method is suitable for small bends and thin sheets. However, you need to consider the factors such as sheet thickness, angle of bending, and springback effect. You also need to allow some time for the bend to stabilize after bending.
  • Heat bending. This method involves heating polycarbonate sheets along a line where you want to bend them, using a heat source such as an oven, a heat gun, or a paint burner. This method is suitable for larger bends and thicker sheets. However, you need to apply heat evenly and carefully, avoiding overheating or burning the sheets. You also need to use a special adhesive or solvent to bond polycarbonate sheets after bending them.
  • Forming. This method involves heating polycarbonate sheets until they are soft and pliable, and then molding them into a desired shape using a form or a mold. This method is suitable for complex curves and shapes that cannot be achieved by bending. However, you need to have a suitable form or mold that can withstand high temperatures and pressures. You also need to cool down the polycarbonate sheets gradually after forming them.

The method you choose to bend or curve polycarbonate sheets will depend on your project requirements, such as the size, shape, and design of your structure. You should also consider the aesthetic and functional aspects of each method, such as how smooth and uniform the curve is, how strong and durable the bend is, and how easy it is to install and maintain.

find out more for Kusla platic bending service.

Yes, polycarbonate sheets expand and contract with temperature changes. This is because polycarbonate is a thermoplastic material, which means that it softens when heated and hardens when cooled. The degree of expansion and contraction depends on the coefficient of thermal expansion of polycarbonate, which is a measure of how much the material changes in length per unit change in temperature.

According to some sources, the coefficient of thermal expansion of polycarbonate is quite high, and its value equals 0.067 mm/m°C. This means that for every meter of polycarbonate sheet, its length will increase by 0.067 mm for every degree Celsius increase in temperature, and vice versa. For example, if a polycarbonate sheet is 2 meters long at 20°C, and the temperature rises to 30°C, the sheet will expand by 0.067 x 2 x 10 = 1.34 mm.

The high thermal expansion of polycarbonate should be taken into account during the installation and use of polycarbonate sheets. Some of the precautions and recommendations are:

  • Leave some space between the sheets and the frame or structure to allow for expansion and contraction.
  • Use screws or clips that can slide along the sheets without causing stress or damage.
  • Seal the edges and joints of the sheets with silicone or tape to prevent water leakage and dust accumulation.
  • Avoid exposing the sheets to sudden or extreme temperature changes that may cause warping or cracking.
  • Use UV-resistant sheets that can withstand sunlight and heat without discoloration or degradation.

Polycarbonate sheets are a durable and versatile material that can be used for various applications where temperature changes are a concern. However, they require proper installation and maintenance to prevent thermal expansion issues and ensure optimal performance.

Polycarbonate sheets are fire resistant to some extent, depending on the type and thickness of the sheets, and the fire rating standards they meet. Fire resistance is a measure of how well a material can withstand fire or high temperatures without burning, melting, or releasing toxic gases.

polycarbonate sheets have a fire rating of B1, which means that they will not burn with an open flame and are self-extinguishing. Polycarbonate sheets can also pass some of the UL 94 tests, which are used to evaluate the flammability of plastic materials. However, polycarbonate sheets are not completely fireproof and may deform or char when exposed to extreme heat or fire.

Some polycarbonate sheets have flame retardant additives that can improve their fire resistance and help them meet higher fire rating standards. For example, Lexan™ 9034V and Lexan™ 9600 are two types of flame retardant polycarbonate sheets that have UL 94 V-0 and V-2 ratings respectively, which means that they will stop burning within a specified time after the flame is removed. Flame retardant polycarbonate sheets are suitable for applications where fire safety is a concern, such as electrical devices, aircraft components, building and construction, and transportation.

Polycarbonate sheets are a durable and versatile material that can resist fire and high temperatures better than some other plastic materials. However, they require proper installation and maintenance to prevent fire hazards and ensure optimal performance.

Yes, polycarbonate sheets are recyclable. Polycarbonate is a thermoplastic material, which means it can be melted down and reprocessed multiple times without significant degradation in its properties. Recycling polycarbonate helps to reduce waste and conserve resources.

The recycling process for polycarbonate involves shredding the sheets into small pieces or granules. These granules can then be melted and formed into new polycarbonate products or blended with other materials for various applications. The recycled polycarbonate retains many of its original properties, making it suitable for a range of uses.

It’s important to note that the recyclability of polycarbonate sheets may vary depending on the specific recycling facilities and processes available in your region. It’s advisable to check with local recycling centers or facilities to determine the accepted methods for recycling polycarbonate sheets and any specific guidelines to follow.

By choosing to recycle polycarbonate sheets at the end of their life cycle, you contribute to a more sustainable and environmentally friendly approach to materials usage.

Find out more in our blog polycarbonate recycling .

Polycarbonate and acrylic sheets are two different types of thermoplastic materials used in various applications. Here are the main differences between them:

  1. Material Composition: Polycarbonate is a strong and impact-resistant material made from a group of thermoplastic polymers, while acrylic is derived from polymethyl methacrylate (PMMA).
  2. Strength and Impact Resistance: Polycarbonate is known for its exceptional strength and impact resistance, making it highly durable and suitable for applications that require resistance to breakage or impact. Acrylic, on the other hand, is less impact resistant but offers good strength and rigidity.
  3. Transparency: Acrylic sheets have excellent optical clarity, providing high transparency and light transmission. Polycarbonate sheets have good transparency, but they may have a slightly lower level of clarity compared to acrylic.
  4. UV Resistance: Polycarbonate sheets have inherent UV resistance, which makes them suitable for outdoor applications without significant degradation or yellowing over time. Acrylic sheets, on the other hand, may require additional UV protection or coatings for extended outdoor use.
  5. Heat Resistance: Polycarbonate has a higher heat resistance compared to acrylic, allowing it to withstand higher temperatures without melting or deforming. Acrylic has a lower heat resistance and can soften or warp under high temperatures.
  6. Cost: Generally, acrylic sheets tend to be more cost-effective compared to polycarbonate sheets. However, the exact pricing can vary depending on the specific product, brand, and thickness.

It’s important to consider the specific requirements of your project or application when choosing between polycarbonate and acrylic sheets, as each material has its own strengths and limitations.

Foind about more in our Blog: comparing acrylic and polycarbonate and Acrylic Vs Polycarbonate.

Condensation can occur on polycarbonate sheets when there is a significant difference in temperature between the inside and outside of a structure. To prevent condensation on polycarbonate sheets, you can follow these measures:

  1. Ventilation: Ensure proper ventilation in the area where the polycarbonate sheets are installed. Good airflow helps to reduce humidity levels and minimize the potential for condensation.
  2. Insulation: Properly insulate the structure to maintain consistent temperatures and reduce temperature differentials that can lead to condensation. Insulation helps to regulate the temperature and reduce the likelihood of moisture buildup.
  3. Moisture Control: Take measures to control moisture within the space where the polycarbonate sheets are used. Use dehumidifiers or moisture-absorbing materials to reduce humidity levels and prevent excess moisture in the air.
  4. Proper Installation: Ensure that the polycarbonate sheets are installed correctly according to the manufacturer’s guidelines. Proper installation helps to minimize gaps or openings that can allow moisture to penetrate and accumulate.
  5. Anti-Condensation Coatings: Consider using anti-condensation coatings specifically designed for polycarbonate sheets. These coatings help to minimize condensation by promoting the even distribution of water droplets across the surface, preventing them from forming larger droplets.

By implementing these preventive measures, you can reduce the occurrence of condensation on polycarbonate sheets and maintain their clarity and performance over time.

Other polycarbonate Material

  • Polycarbonate Film

    Polycarbonate Film Polycarbonate Film is an amorphous, odorless, non-toxic, highly transparent colorless or slightly yellow thermoplastic engineering plastic. Polycarbonate Films could be divided into halogen-free flame retardant PC, black flame retardant PC, transparent flame retardant PC, frosted PC, transparent PC, hardened PC, scratch proof PC, scratch proof pc, printing grade pc, optical grade pc. Kusla supplies customed Polycarbonate…

    Learn More

  • Polycarbonate Rod

    Polycarbonate Rod Polycarbonate rods are semi-transparent thermoplastic materials that exhibit high impact resistance, good machinability, and excellent electrical properties. They are lighter than glass and more dimensionally stable than acrylic over a wide temperature range. They can be used for various industrial applications that require durability and transparency. Kusla supplies customed Polycarbonate Rods in different sizes and colors….

    Learn More

  • Polycarbonate Sheet

    Polycarbonate Sheet Polycarbonate sheets are clear, impact-resistant sheets made from thermoplastic polymers that incorporate carbonate groups in their chemical structure. We offer high-quality polycarbonate sheets and panels with different thicknesses, colors, and sizes. Whether you need clear polycarbonate sheets, tinted polycarbonate sheets, abrasion-resistant polycarbonate sheets, or any other types of polycarbonate sheets, we can provide you with…

    Learn More

  • clear polycarbonate tube

    Polycarbonate Tube

    Round & Square Polycarbonate Tube Clear Polycarbonate tubes are the clearest extruded tubes on the market today delivering brilliant quality, superior performance, and durability. they refers to an elongated, hollow, and strong component engineered from polycarbonate thermoplastic material with space inside. It is widely used in different applications revolving around holding or transporting different substances, especially…

    Learn More

Other material Sheets