PVC Pipe

PVC pipe is a type of plastic pipe made from polyvinyl chloride (PVC), a synthetic polymer of chlorine and ethylene. PVC pipe is rigid and strong, but can be made more flexible by adding plasticizers. PVC pipe is widely used in construction, plumbing, electrical insulation, and other applications because it is low-cost, durable, and resistant to corrosion.

 Kusla supplies customed PVC Pipes in different sizes and colors for different use.

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PVC tube Specification

DiameterOutside Diameter: 0.250 in – 14 in
LengthCustom
GradesType 1, Type 2, CPVC, 
Types and ColorsGray, White, Clear

Length, width, thickness, and diameter tolerances vary by size, by manufacturer, brand, and grade.

Custom sizes and colors are available upon request.

Typical Properties of PVC

UNITSASTM TESTPVC (RIGID)
Specific GravityD7921.42
Tensile strengthpsiD6387,500
Flexural moduluspsiD790481,000
Izod impact (notched)ft-lbs/in of notchD2561
Heat deflection temperature @ 264 psi°FD648158
Maximum continuous service temperature in air°F140
Water absorption (immersion 24 hours)%D5700.06
Coefficient of linear thermal expansionin/in/°Fx10-5D6963.2

Tips: Values may vary according to the brand name. please ask kusla experts for more detailed information

Choose PVC Pipe For Your Program

Main Benefit Of PVC

  • PVC pipe has good tensile and compressive strength.
  • The wall of PVC pipe is very smooth, so the resistance of water flow is very small. Its water transmission capacity is 20% higher than that of cast iron pipe of the same diameter, and the water transmission efficiency is very high.
  • PVC pipe corrosion resistance and drug resistance are also very good, has good acid resistance, alkali resistance, corrosion resistance, is not affected by moisture and soil pH, and service life is very long.
  • PVC pipe also has good water tightness. Whether the pipe is bonded or connected by rubber ring, it can maintain good water tightness.
  • PVC pipe has good tensile and thermal stability, can adapt to different environments, and has a wide range of use.
  • PVC pipe hardness is good, so it is used as a drain pipe, can prevent insects and ants erosion, longer service life.

Frequently Asked Questions about PVC Pipes

PVC pipe is a type of plastic pipe made from polyvinyl chloride (PVC), a synthetic polymer of chlorine and ethylene. PVC pipe is rigid and strong, but can be made more flexible by adding plasticizers. PVC pipe is widely used in construction, plumbing, electrical insulation, and other applications because it is low-cost, durable, and resistant to corrosion.

PVC pipe is made by a process called extrusion, which involves forcing molten PVC through a die to create the desired shape and size. The PVC itself is made from a combination of chlorine and ethylene, which are derived from sea salt and natural gas respectively.

The steps of making PVC pipe are:

  • Feeding of raw material pellets or powder into the PVC twin screw extruder
  • Melting and heating in multiple extruder zones
  • Extruding through a die to shape into a pipe
  • Cooling of the shaped pipe
  • Cutting of PVC pipes to the desired length

Different types of PVC pipe, such as rigid or flexible, can be made by adding different additives or plasticizers to the PVC resin

There are different types of PVC pipe based on their chemical composition and properties. The four main categories are:

  • Unplasticized PVC (PVC-U): This is the most common type of PVC pipe, also known as rigid PVC. It is made without any plasticizers, which are additives that make the plastic more flexible and soft. PVC-U pipes are strong, durable, corrosion-resistant, and have a smooth interior surface that reduces friction and improves flow. PVC-U pipes are used for plumbing, drainage, irrigation, construction, and industrial applications.
  • Chlorinated PVC (C-PVC): This is a type of PVC pipe that has a higher chlorine content than PVC-U. It is made by chlorination of PVC resin, which increases its thermal stability and chemical resistance. C-PVC pipes can withstand higher temperatures and pressures than PVC-U pipes, making them suitable for hot water supply, fire sprinkler systems, and industrial processes.
  • Molecular oriented PVC (PVC-O): This is a type of PVC pipe that has undergone a special process that aligns the molecules of the plastic in a specific direction. This enhances the mechanical properties of the pipe, such as tensile strength, impact resistance, fatigue resistance, and burst pressure. PVC-O pipes are lighter and thinner than PVC-U pipes, but have similar or better performance. PVC-O pipes are used for water distribution, irrigation, sewerage, and gas transportation.
  • High Impact PVC (PVC-Hi): This is a type of PVC pipe that has been modified with an impact modifier to increase its resistance to external loads and shocks. PVC-Hi pipes are more flexible and ductile than PVC-U pipes, but have similar chemical and thermal resistance. PVC-Hi pipes are used for applications where high impact strength is required, such as underground installations, mining, and industrial piping.

Apart from these categories, PVC pipes can also be classified by their size and wall thickness. The most common sizes are schedule 40 and schedule 80, which indicate the pressure rating of the pipe. Schedule 80 pipes have thicker walls than schedule 40 pipes, and can handle higher pressures and temperatures.

PVC pipe has some advantages and disadvantages compared to other types of pipe. Some of the main ones are:

Advantages

  • PVC pipe is inexpensive and easy to install. It does not require welding or soldering, and can be cut and joined with simple hand tools and adhesives.
  • PVC pipe is durable and corrosion-resistant. It can withstand various chemicals, acids, alkalis, and salts, and is not affected by rust or electrolysis.
  • PVC pipe is lightweight and flexible. It can be bent and shaped to fit different spaces and applications, and can reduce the need for fittings and joints.
  • PVC pipe is recyclable and environmentally friendly. It can be reused or reprocessed into new products, reducing waste and greenhouse gas emissions.

Disadvantages

  • PVC pipe is brittle and prone to cracking. It can break or split if mishandled, dropped, stepped on, or exposed to extreme temperatures or pressures.
  • PVC pipe is not suitable for hot water applications. It can deform or soften when exposed to high temperatures above 140°F (60°C), which can affect its strength and performance.
  • PVC pipe can leach chemicals into the water. Some additives or plasticizers used in PVC production can migrate into the water, affecting its taste, odor, or quality. Some of these chemicals, such as phthalates or vinyl chloride, may also have health risks or environmental impacts.
  • PVC pipe can release toxic gases when burned. If PVC pipe catches fire, it can produce harmful fumes such as hydrogen chloride, dioxins, and furans, which can irritate the eyes, nose, throat, and lungs, and cause environmental damage.

The lifespan of PVC pipe depends on various factors, such as the type, size, installation, usage, and maintenance of the pipe. However, according to some sources, PVC pipe can last about 50 to 100 years under ideal conditions. PVC pipe is durable and corrosion-resistant, but it can also become brittle and crack over time or under extreme temperatures or pressures. Therefore, it is important to inspect and replace PVC pipe as needed to prevent leaks or failures.

The safety of PVC pipe for drinking water depends on the type, quality, and installation of the pipe. PVC pipe is commonly used for plumbing and drainage applications, but not generally for drinking water as degradation of the plastic piping could contaminate water for drinking. PVC pipe can leach chemicals such as vinyl chloride and organotin compounds into the water, which can affect its taste, odor, quality, and health risks. PVC pipe can also deform or soften when exposed to high temperatures above 140°F (60°C), which can affect its strength and performance. Therefore, using PVC pipe for your drinking water supply is not advised.

A safer alternative for drinking water is CPVC pipe, which is a type of PVC pipe that has a higher chlorine content and can withstand higher temperatures and pressures. CPVC pipe is durable, corrosion-resistant, flexible, and easy to install. It does not leach harmful chemicals into the water and produces safe potable water.

There are two main ways to join PVC pipe: using solvent cement or using fasteners. Solvent cement is a type of glue that melts the surface of the pipe and the fitting, creating a strong and permanent bond. Fasteners are screws or nails that hold the pipe and the fitting together mechanically. Here are the steps for each method:

Solvent Cement

  • Dry fit your pipes and fittings to make sure they have a proper fit. Mark your PVC pipes with a permanent marker where they meet the fittings.
  • Purchase PVC-specific cement and primer. These are usually color-coded for different types of PVC pipe. For example, PVC-U pipe cement is usually grey, while CPVC pipe cement is usually orange. Primer is usually purple and is used to clean the pipe before applying cement.
  • Apply primer to both the pipe and the fitting with a brush or dauber. This will remove any dirt, grease, or oxidation from the surface and prepare them for cementing.
  • Apply cement to both the pipe and the fitting with a brush or dauber. Use a generous amount but avoid dripping or spilling. Work quickly as the cement sets fast.
  • Push your PVC pipe into its fitting and twist slightly to distribute the cement evenly. Hold them together firmly for about 30 seconds until the cement cures.
  • Wipe off any excess cement with a rag and let the joint dry completely before testing or using.

Fasteners

  • Insert the pipe into the fitting. Make sure that it is fully seated and use a mallet if necessary to make sure it is completely inserted.
  • Use a 1/8” drill bill to make a pilot hole about midway where the pipe and fitting meet, into the side of the fitting. Be careful not to drill through the pipe wall.
  • Insert a screw or nail into the pilot hole and tighten it until it grips the pipe firmly. Do not over-tighten or you may crack the fitting or deform the pipe.
  • Repeat this process for each joint until all pipes and fittings are connected.

Note: Using fasteners is not as secure or reliable as using solvent cement, and may not be approved by some building codes or plumbing standards. It is also not recommended for high-pressure or hot-water applications, as fasteners may loosen or leak over time.

There are different tools and methods for cutting PVC pipe, depending on the size, quantity, and shape of the pipe. Some of the common options are:

Hacksaw

  • A hacksaw is a simple and versatile tool that can cut PVC pipe of any size or angle. It has a metal blade with fine teeth that can cut through plastic easily.
  • To use a hacksaw, you need to clamp the pipe securely with a vise or a clamp, and mark where you want to cut with a permanent marker. Then, place the hacksaw blade on the mark and apply pressure to make a small notch on the pipe. This will help you start the cut and keep it straight. Next, move the hacksaw back and forth along the mark until you cut through the pipe. Be careful not to let the blade slip or wander from the mark. Finally, remove any burrs or rough edges with a utility knife or a deburring tool.

Pipe Cutter

  • A pipe cutter is a specialized tool that can make clean and precise cuts on PVC pipe. It has a sharp blade that can slice through plastic with minimal effort and no burrs. There are different types of pipe cutters, such as scissor-style, ratchet-style, and wheel-style.
  • To use a pipe cutter, you need to mark where you want to cut on the pipe with a permanent marker. Then, place the pipe inside the jaws of the cutter, making sure that the blade aligns with the mark. Depending on the type of cutter, you need to either squeeze the handles, rotate the cutter around the pipe, or ratchet the blade until it cuts through the pipe.

Miter Saw

  • A miter saw is a power tool that can cut PVC pipe quickly and accurately. It has a circular blade that spins at high speed and can make straight or angled cuts on PVC pipe. It is ideal for cutting large quantities of pipe or making complex shapes.

To use a miter saw, you need to measure and mark where you want to cut on the pipe with a permanent marker. Then, secure the pipe on the saw table with clamps or supports, and adjust the angle of the blade if needed. Next, turn on the saw and lower the blade slowly onto the pipe until it cuts through it. Be careful not to force the blade or touch it while

Yes, you can paint PVC pipe, but you need to prepare it properly and use the right kind of paint. Here are the steps to follow:

Preparation

  • Clean the pipe with a rag and some water to remove any dirt, dust, or grease. Let it dry completely before painting.
  • Sand the pipe lightly with a high-grit sandpaper (220 or higher) to create a slightly rough surface that will help the paint adhere better. Be careful not to sand too much or you may weaken the pipe. Wipe off any sanding dust with a rag.
  • Apply a coat of primer to the pipe with a brush or a spray can. Primer is a type of paint that prepares the surface for the final paint and improves its adhesion and durability. Use a primer that is compatible with PVC and your chosen paint. Let the primer dry according to the instructions on the label.

Painting

  • Choose a paint that is specially formulated for PVC, such as Krylon Fusion or Rust-Oleum Plastic. These paints are designed to bond with plastic surfaces and resist peeling, chipping, or fading. You can use spray paint or brush-on paint, depending on your preference and the size of the pipe.
  • Apply the paint evenly over the primer with a brush or a spray can. Use multiple thin coats rather than one thick coat to avoid drips or runs. Let each coat dry before applying the next one, following the instructions on the label.

There are different ways to repair PVC pipe, depending on the type and extent of the damage. Some of the common methods are:

Epoxy Putty

  • Epoxy putty is a type of adhesive that can seal cracks and leaks in PVC pipe. It is a two-part product that consists of a resin and a hardener that need to be mixed together before applying. Epoxy putty can form a strong and waterproof bond with PVC pipe.
  • To use epoxy putty, you need to shut off the water supply to the PVC pipe and dry the damaged area with a clean cloth. Then, cut off a piece of epoxy putty and knead it until it becomes a uniform color. Apply the putty over the crack or leak and press it firmly. Let it cure for about 10 minutes or according to the instructions on the package.

Rubber Tape

  • Rubber tape is a type of tape that can stretch and wrap around PVC pipe to create a tight seal. It is self-fusing, which means it bonds to itself and not to the pipe. Rubber tape can resist water, heat, and corrosion.
  • To use rubber tape, you need to clean and dry the damaged area of the PVC pipe. Then, cut off a piece of rubber tape and stretch it slightly. Wrap it around the crack or leak, overlapping each layer by at least half an inch. Pull the tape tightly as you wrap it to create a good seal. Cut off any excess tape and smooth out any air bubbles.

Fiberglass Tape

  • Fiberglass tape is a type of tape that can harden around PVC pipe to form a rigid shell. It is impregnated with a water-activated resin that cures quickly when wet. Fiberglass tape can provide a durable and long-lasting repair for PVC pipe.
  • To use fiberglass tape, you need to wet the damaged area of the PVC pipe with a damp cloth. Then, cut off a piece of fiberglass tape and soak it in water for about 10 seconds. Wrap it around the crack or leak, overlapping each layer by at least half an inch. Press the tape firmly to remove any air bubbles or wrinkles. Let it cure for about 15 minutes or according to the instructions on the package.

Pipe Replacement

  • Pipe replacement is the most permanent and reliable way to repair PVC pipe. It involves cutting out the damaged section of pipe and replacing it with a new one. It requires some tools and materials, such as a hacksaw, a pipe cutter, a measuring tape, a marker, primer, cement, and new PVC pipe and fittings.
  • To replace PVC pipe, you need to shut off the water supply to the PVC pipe and mark where you want to cut on both sides of the damage. Then, use a hacksaw or a pipe cutter to cut through the pipe at both marks. Remove the damaged section of pipe and measure its length. Cut a new piece of PVC pipe that matches the length of the old one. Apply primer and cement to both ends of the new pipe and both ends of the existing pipe. Insert one end of the new pipe into one end of the existing pipe and twist slightly to distribute the cement evenly. Repeat with the other end. Hold them together firmly for about 30 seconds until the cement sets. Wipe off any excess cement with a rag and let it dry completely before testing or using.

PVC and CPVC are both types of plastic pipe made from polyvinyl chloride, but they have some differences in their chemical composition and properties. Some of the main differences are:

  • Temperature resistance: CPVC can handle higher temperatures than PVC, up to 200°F (93°C), while PVC peaks at 140°F (60°C). Above those temperatures, both CPVC and PVC will begin to soften, increasing the risk of joints and pipes failing. Therefore, CPVC is more suitable for hot water applications, such as water heaters, boilers, and fire sprinklers, while PVC is more suitable for cold water applications, such as irrigation, drainage, and sewerage.
  • Durability: CPVC is more durable than PVC due to the added chlorine in its structure. The chlorine increases the thermal stability and chemical resistance of CPVC, making it less prone to degradation or oxidation. CPVC also has higher tensile strength and impact resistance than PVC. However, CPVC is more brittle and prone to warping and cracking than PVC, especially under extreme temperatures or pressures.
  • Corrosion resistance: CPVC is resistant to chemical corrosion, while PVC is not. CPVC can withstand various acids, alkalis, salts, and organic solvents that may be present in water or industrial processes. PVC, on the other hand, can react with some chemicals and cause leaks or failures.
  • Installation: The primers, solvent cements, and bonding agents are different for PVC and CPVC due to the differences in their chemical composition. For example, PVC-U pipe cement is usually grey, while CPVC pipe cement is usually orange. Primer is usually purple and is used to clean the pipe before applying cement. Using the wrong type of cement or primer can result in weak or incompatible joints that may leak or fail. Therefore, PVC and CPVC pipes and fittings should not be used interchangeably.
  • Sizing: PVC comes in nominal pipe sizes only, while CPVC is available in both nominal pipe sizes and copper tube sizes. Nominal pipe sizes are based on the interior diameter of the pipe, while copper tube sizes are based on the exterior diameter of the pipe. This means that a 1/2 inch CPVC pipe will have a slightly smaller inner diameter than a 1/2 inch PVC pipe. Therefore, using different types of pipes may require adapters or reducers to ensure a proper fit.
  • Flexibility: CPVC has greater flexibility than PVC, and requires support at three foot intervals to maintain its position. PVC is more rigid and can span longer distances without sagging or bending.
  • Color: PVC pipes are usually white or dark gray in color. CPVC pipes are usually light gray, off-white, or yellow in color. The color difference helps to distinguish between the two types of pipes.
  •  it is spinning. Finally, turn off the saw and remove any burrs or rough edges with a utility knife or a deburring tool.

PVC and ABS are both types of plastic pipe that are used for drainage, sewage, and vents, but they have some differences in their chemical composition and properties. Some of the main differences are:

  • Color: PVC pipes are usually white or light-colored, while ABS pipes are black. The color difference helps to distinguish between the two types of pipes.
  • BPA content: PVC pipes do not contain bisphenol A (BPA), but ABS pipes do. BPA is a chemical that can harden plastic, but it may also have health risks or environmental impacts. BPA has been linked to cancer, hormonal disruption, neurological damage, and other problems in animal studies, but the Food and Drug Administration has said that current levels found in foods are safe.
  • Strength and flexibility: ABS pipes are stronger, more shock resistant, and better at handling cold temperatures than PVC pipes, but they can warp with sunlight exposure. ABS pipes can withstand various impacts and pressures without cracking or breaking. They can also resist freezing and thawing cycles better than PVC pipes. However, ABS pipes can deform or discolor when exposed to direct sunlight or UV rays. PVC pipes are more flexible and quieter than ABS pipes, but they have a lower impact and pressure resistance. PVC pipes can bend and adapt to different spaces and applications, and they can reduce the noise of water flow. However, PVC pipes can crack or split if mishandled, dropped, stepped on, or exposed to extreme temperatures or pressures.
  • Corrosion resistance: Both PVC and ABS pipes are resistant to chemical corrosion, but PVC pipes are more resistant to physical corrosion. PVC pipes can withstand various chemicals, acids, alkalis, salts, and organic solvents that may be present in water or industrial processes. They are also not affected by rust or electrolysis. ABS pipes can also resist most chemicals, but they are more susceptible to physical corrosion from abrasion or friction. They can wear down faster than PVC pipes when exposed to sand, gravel, or other abrasive materials.
  • Installation: The installation process is different for PVC and ABS pipes due to the differences in their chemical composition. PVC pipes require a two-step process for connecting pipes: a purple primer and a cement. The primer must be applied and dry completely before applying cement. The primer cleans the pipe surface and prepares it for cementing. ABS pipes require a one-step process for connecting pipes: a special cement that does not need to dry before connecting the pipe. The cement bonds the pipe surface instantly without primer. Therefore, PVC and ABS pipes should not be used interchangeably or mixed together.

No, you should not use PVC pipe for hot water. PVC pipe is not suitable for hot water applications because it can deform or soften when exposed to high temperatures above 140°F (60°C), which can affect its strength and performance. PVC pipe can also leach harmful chemicals into the water, such as vinyl chloride and organotin compounds, which can affect its taste, odor, quality, and health risks. Therefore, using PVC pipe for your hot water supply is not advised.

A better alternative for hot water is CPVC pipe, which is a type of PVC pipe that has a higher chlorine content and can withstand higher temperatures and pressures. CPVC pipe is durable, corrosion-resistant, flexible, and easy to install. It does not leach harmful chemicals into the water and produces safe potable water. CPVC pipe can handle temperatures up to 200°F (93°C), making it ideal for hot water applications, such as water heaters, boilers, and fire sprinklers.

There are different methods to bend PVC pipe, depending on the size, shape, and purpose of the bend. Some of the common methods are:

Elbows and Couplings

  • Elbows and couplings are fittings that can change the direction or join two PVC pipes. They are simple, easy to use, and suitable for simple PVC pipe installations. However, they are not ideal for conduit pipes, as it is difficult to pull wires and cables through them.
  • To use elbows and couplings, you need to measure and cut the PVC pipe to the desired length. Then, apply primer and cement to both ends of the pipe and both ends of the fitting. Insert one end of the pipe into one end of the fitting and twist slightly to distribute the cement evenly. Repeat with the other end. Hold them together firmly for about 30 seconds until the cement sets. Wipe off any excess cement with a rag and let it dry completely before testing or using.

Heat Gun or Hair Dryer

  • A heat gun or a hair dryer can be used to heat up a section of PVC pipe and make it soft and flexible. This method is suitable for small bends or curves on PVC pipes.
  • To use a heat gun or a hair dryer, you need to fill the pipe with enough sand to cover two to three inches above the planned bend. You may need to block the end of the pipe with tape to prevent the sand from falling out. Then, mark where you want to bend the pipe with a permanent marker. Place the PVC pipe on a supporting structure and turn on the heat gun or hair dryer. Apply heat evenly around your planned bend, turning the pipe regularly to avoid burning or melting it. Keep heating until the pipe becomes soft and pliable. Then, gently apply pressure to the PVC pipe using your other hand to bend it in the desired direction. You can use a metal can or object as a mold for your bend if you want a perfect shape. Remove the sand and let the pipe cool completely before testing or using.

Oven

  • An oven can be used to heat up a large section of PVC pipe and make it easy to bend into various shapes. This method is suitable for complex bends or angles on PVC pipes.
  • To use an oven, you need to fill the pipe with sand so that it is a few inches past the bend. Block off one end of the pipe with tape and measure how much sand you need to fill the pipe. Pour the sand into an oven-safe dish and put it in the oven. Heat your oven to 425°F (218°C) and let the sand heat up with it. After the oven has reached 425°F (218°C), leave the sand in for an extra five to six minutes to get up to the right temperature. If you have a lot of sand, stir it halfway through so that it heats evenly. Then, pour the hot sand into the PVC pipe and block off the other end with tape. Put on gloves and carefully remove the pipe from the oven. Bend it into your desired shape while it is still hot. You can use a mold or a jig to help you form complex shapes. Remove the sand and let the pipe cool completely before testing or using.

PVC pipes are versatile and widely used for various purposes. Some of the common applications of PVC pipes are:

Plumbing

  • PVC pipes are commonly used for plumbing and drainage applications, such as water service lines, sewer systems, irrigation, stormwater management, and vents. PVC pipes are durable, corrosion-resistant, easy to install, and affordable. They can also reduce the noise of water flow and resist chemical contamination.

Electrical Conduit

  • PVC pipes are also used as electrical conduit to protect and route electrical wiring in buildings or underground. PVC pipes are lightweight, flexible, fire-resistant, and non-conductive. They can also withstand moisture, corrosion, and abrasion. PVC pipes come in various colors to indicate the type of wiring inside.

Building Material

  • PVC pipes are used as a building material for various projects, such as furniture, crafts, decorations, greenhouses, tents, and structures. PVC pipes are strong, cheap, and easy to work with. They can be cut, bent, shaped, and joined with fittings or glue. PVC pipes can also be painted or covered with fabric to create different looks.

Chemical Handling and Transporting

  • PVC pipes are used for handling and transporting various chemicals, such as acids, alkalis, salts, and organic solvents. PVC pipes are resistant to chemical corrosion and can withstand high pressures and temperatures. PVC pipes are also safe and reliable for transporting potable water and wastewater.

The cost of PVC pipes depends on various factors, such as the type, size, length, and quantity of the pipes. PVC pipes come in different schedules, which indicate the wall thickness and pressure rating of the pipes. Schedule 40 PVC pipes are the most common and cheapest type of PVC pipes, while schedule 80 PVC pipes are thicker, stronger, and more expensive.

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