plastic CUTTING Service

As a leading China Plastic Fabrication manufacturer, Kusla provides Cutting plastic sheet to size service. we have laser Cutting plastic sheet, CNC milling Cutting plastic sheet, Saw Cutting plastic sheet capabilities, as well as other plastic fabrication capabilities. Contact Kusla to find out more today!

  • high-level Cutting plastic sheet service with high precision.
  • Cutting a wide range of plastics
  • One-stop solution, supported by second machining capabilities

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Cutting plastic Service Specifications & Capabilities

Kusla provide Cutting plastic sheet of a wide range of plastic materials. We can do Cutting Acrylic sheet, polycarbonate sheet, ABS sheet, PVC sheet, HDPE sheet, nylon sheet, PET sheet, polypropylene sheet.

Thickness Specification
0.05mm to 250mm2000mm*2000mm

Cutting plastic sheet Advantages

  • get the precise size of the particular material you need to use for a specific application
  • reducing wastage since you will only be using the particular part that you require from the larger plastic sheet
  • reducing contamination of the specific plastic piece that you are cutting to size, making it a better technique than most options
  • cut both simple and complex shapes at faster speeds in comparison to other plastic fabrication techniques

Cutting plastic sheet Materials

  • Polypropylene Plastic Material

  • PET Plastic Material

  • Nylon Plastic Material

  • HDPE Plastic Material

  • ABS Plastic Material

  • Polycarbonate Plastic Material

  • PVC Plastic Material

  • Acrylic Plastic material

Kusla Cutting plastic Services

Kusla have a fully equipped high-tech custom plastic machining shop. Our Custom machining produces top-quality acrylic and plastic displays, precision-made parts, and more for customers. We can cut different plastic materials efficiently and accurately.

We can do acrylic sheet cut to sizepolycarbonate cut to sizeABS sheet cut to sizePVC sheet cut to sizenylon sheet cut to sizePTFE sheet cut to sizepolypropylene sheet cut to size, etc.We offer cutting plastic sheet to size service in a wide range of colors, grades, and sizes from industry leaders in plexiglass and other thermoplastics

Application Cases

FAQS About plastic Cutting Service

The best way to cut plastic sheet depends on the thickness and shape of the material. Here are some general guidelines based on some of the information I found on the web:

  • For thin plastic sheets (up to 1/16 inch thick), you can use a utility knife, a box cutter, or a glass cutter to score the plastic along a straight edge, then snap off the excess material.
  • For thick plastic sheets (greater than 1/16 inch thick), you can use a power saw such as a circular saw, a table saw, a saber saw, or a jigsaw to cut through the plastic. You should use a blade that is designed for cutting plastic or has carbide tips. You should also adjust the speed and feed of the saw to avoid melting or chipping the plastic.
  • For curved or rounded cuts in plastic sheets, you can use a jigsaw with a blade that is suitable for plastic. You should also clamp the plastic securely to your work surface and follow the marked line carefully.
  • For super thick plastic sheets (greater than 1/4 inch or 0.25 inch thick), you can use a hot knife or a hook knife to cut thin layers of hard plastic such as thin acrylic and polycarbonate sheets. You can also use a drill and a hole saw to cut circles in thick plastic.

In any case, you should wear safety glasses and gloves to protect yourself from flying debris and sharp edges. You should also leave the protective film on the plastic sheet as long as possible to prevent scratches.

Some of the benefits of buying plastic sheets cut to size are:

  • You can save time and money by avoiding the hassle of cutting the plastic sheets yourself or hiring someone else to do it for you.
  • You can reduce waste and optimize material yield by ordering only the exact size and quantity of plastic sheets you need for your project.
  • You can ensure accuracy and precision of the cuts by letting the professionals use their specialized equipment and software to cut the plastic sheets according to your specifications.
  • You can avoid damage and scratches on the plastic sheets by having them packaged and shipped securely and carefully by the supplier.
  • You can choose from a wide range of plastic sheet types, colors, grades, and thicknesses to suit your specific needs and preferences.

There are many types of plastic sheets that can be cut to size according to your needs and preferences. Some of the common types of plastic sheets are:

  • Acrylic or plexiglass sheets: These are clear, transparent, and shatter-resistant sheets that are often used as a substitute for glass. They come in various colors, grades, and thicknesses. They are also easy to cut, shape, and glue.
  • Polycarbonate sheets: These are strong, durable, and impact-resistant sheets that are often used for security and protection purposes. They can withstand high temperatures and have good optical clarity. They also come in different colors and finishes.
  • PVC sheets: These are rigid, lightweight, and versatile sheets that are often used for signage, displays, and construction applications. They have good chemical resistance and fire retardancy. They can be easily cut, drilled, and welded.
  • PETG sheets: These are clear, tough, and thermoformable sheets that are often used for packaging, medical devices, and point-of-purchase displays. They have good impact strength and clarity. They can be easily cut, bent, and bonded.
  • HDPE sheets: These are high-density polyethylene sheets that are often used for cutting boards, tanks, partitions, and marine applications. They have excellent corrosion resistance and low moisture absorption. They can be easily cut, machined, and welded.

To measure and specify the dimensions of the plastic sheets you need, you should follow these steps:

  • Decide on the shape and size of the plastic sheet you want to order. For example, you may want a rectangular sheet that is 24 inches by 36 inches, or a circular sheet that has a diameter of 12 inches.
  • Use a measuring tape or a ruler to measure the length and width of the rectangular sheet, or the diameter of the circular sheet. Make sure to measure accurately and precisely, and use the same unit of measurement throughout.
  • Write down the dimensions of the plastic sheet you need, and indicate the unit of measurement. For example, you may write 24" x 36" for a rectangular sheet, or 12" dia. for a circular sheet.
  • If you need a custom shape or size that is not standard, you may need to provide a drawing or a template of the plastic sheet you need. You can use a paper or cardboard to trace the outline of the shape you want, and cut it out. Then, measure the dimensions of the paper or cardboard template, and write them down. You can also scan or take a picture of the template and send it to the supplier along with your order.
  • When ordering plastic sheets cut to size online, you can enter the dimensions of the plastic sheet you need in the online form or calculator provided by the supplier. You can also upload or attach your drawing or template if needed. You can then choose the type, color, grade, and thickness of the plastic sheet you want, and proceed to checkout.

The accuracy and precision of the cuts depend on the type of plastic sheet, the cutting equipment, and the cutting technique used by the supplier. Kusla can cut plastic sheets to tight dimensional tolerances and smooth edges using computerized panel saws, laser cutters, or other specialized tools. The typical tolerance levels for cutting plastic sheets range from +/- 0.003 inch to +/- 0.125 inch, depending on the thickness and shape of the material.

To choose the right thickness and grade of plastic sheets for your project, you should consider the following factors:

  • The purpose and function of the plastic sheet: What are you going to use the plastic sheet for? Is it for protection, decoration, insulation, or something else? How much stress or load will the plastic sheet have to withstand? How long do you need the plastic sheet to last?
  • The type and quality of the plastic material: What kind of plastic do you need for your project? Is it acrylic, polycarbonate, PVC, PETG, or HDPE? What are the properties and characteristics of each type of plastic? How do they differ in terms of strength, durability, clarity, flexibility, and resistance to heat, chemicals, and UV rays?
  • The cost and availability of the plastic sheet: How much are you willing to spend on the plastic sheet? How much material do you need for your project? How easy is it to find and order the plastic sheet you want? How fast can you get it delivered to your location?

Based on these factors, you can choose the right thickness and grade of plastic sheets for your project. Generally speaking, thicker plastic sheets provide more strength and protection, but they also cost more and weigh more. Thinner plastic sheets are more flexible and economical, but they may not be as strong or durable. The grade of plastic sheets refers to the quality and purity of the material, which affects its performance and appearance. Higher grade plastic sheets have fewer defects and impurities, but they also cost more than lower grade ones.

The cost to get plastic sheets cut to size depends on several factors, such as:

  • The type and grade of plastic sheet: Different types of plastic sheets have different prices per square foot, depending on their properties and quality. For example, acrylic sheets are usually cheaper than polycarbonate sheets, and clear sheets are usually cheaper than colored or textured sheets.
  • The size and shape of the plastic sheet: The larger and more complex the shape of the plastic sheet, the more material and labor it will require to cut it. Therefore, the cost will increase accordingly. Some suppliers may charge a minimum fee for small orders or a cutting fee for custom shapes.
  • The quantity and frequency of the order: The more plastic sheets you order at once, the more likely you are to get a bulk discount or a lower price per unit. Some suppliers may also offer loyalty programs or special deals for repeat customers.
  • The shipping and handling costs: The weight and size of the plastic sheets will affect the shipping and handling costs, which may vary depending on the location and delivery method. Some suppliers may offer free shipping for certain orders or locations.

the average cost to get plastic sheets cut to size ranges from $25 to $300 per sheet, depending on the factors mentioned above. check with Kusla contact for their specific pricing and discounts before placing your order.

To care for and maintain the plastic sheets after receiving them, you should follow these tips:

  • Clean the plastic sheets regularly with a mild soap and water solution or a commercial plastic cleaner. Use a soft cloth or a microfiber cloth to avoid scratching the surface. Do not use abrasive cleaners or solvents that may damage the plastic sheets.
  • Remove any stains or marks on the plastic sheets with vinegar, rubbing alcohol, or a plastic polish. Apply the solution gently with a cotton ball or a soft rag and rub until the stain is gone. Rinse with clean water and dry thoroughly.
  • Store the plastic sheets in a cool, dry place away from direct sunlight, heat, or moisture. Do not store them in plastic containers that may trap moisture and cause mildew. If possible, leave the protective film on the plastic sheets until you are ready to use them.
  • Protect the plastic sheets from scratches, cracks, or discoloration by avoiding contact with sharp objects, chemicals, or UV rays. If you need to cut or drill the plastic sheets yourself, use proper tools and techniques and wear safety glasses and gloves. If you need to join or glue the plastic sheets together, use compatible adhesives and clamps.

To cut or drill the plastic sheets yourself if you need to make adjustments or modifications, you should follow these steps:

  • To cut thin plastic sheets (up to 1/8 inch thick), you can use a utility knife or a plastic scoring blade to score the plastic along a straight edge, then snap off the excess material. You can also use a jigsaw with a blade suitable for plastic to make curved or rounded cuts. Make sure to clamp the plastic securely to your work surface and follow the marked line carefully.
  • To cut thick plastic sheets (greater than 1/8 inch thick), you can use a power saw such as a circular saw, a table saw, a saber saw, or a jigsaw to cut through the plastic. You should use a blade that is designed for cutting plastic or has carbide tips. You should also adjust the speed and feed of the saw to avoid melting or chipping the plastic.
  • To drill holes in plastic sheets, you can use a standard drill with a drill bit that matches the size of the hole you want. You should start with a small drill bit and work up to the size you require. You should also support the plastic with a scrap piece of wood underneath and use clamps to hold it in place. Do not force the bit into the plastic; let it cut under its own weight and reverse the drill if it gets stuck.

In any case, you should wear safety glasses and gloves to protect yourself from flying debris and sharp edges. You should also leave the protective film on the plastic sheet as long as possible to prevent scratches.

Plastic sheets cut to size can be used for many things, such as:

  • Making new windows or windshields for boats or golf carts
  • Making awards or signs that can be written or cut on
  • Making cages or covers for pets or tables
  • Making parts or products for machines or packages
  • Making roofs or walls for buildings or shelters
  • Making blades for snow plows or guards for machines

To join or glue the plastic sheets together if you need to create a larger or more complex shape, you should follow these steps:

  • Choose the right type of glue for the plastic sheets you are using. Different types of plastic may require different types of glue, such as epoxy, acrylic cement, plastic welder, or super glue. You can check the label of the glue or the plastic sheet to see if they are compatible.
  • Clean and dry the surfaces of the plastic sheets that you want to join. Use soap and water, alcohol, or a specialized plastic cleaner to remove any dirt, grease, or dust. Wipe the surfaces with a soft cloth and let them air dry completely.
  • Apply the glue to one or both surfaces of the plastic sheets, depending on the instructions of the glue. Use a small amount of glue and spread it evenly with a brush, a syringe, or a applicator bottle. Avoid getting any glue on your skin or eyes.
  • Press the plastic sheets together and align them properly. Hold them firmly in place with clamps, tape, or weights. Make sure there are no gaps or bubbles between the plastic sheets.
  • Let the glue cure and dry for the recommended time, which may vary depending on the type of glue and the thickness of the plastic sheets. Do not move or disturb the plastic sheets until the glue is fully set and hardened.

The return and exchange policy for plastic sheets cut to size may vary depending on the supplier you choose. Kusla general terms and conditions are:

  • Custom cut items cannot be returned for a refund or exchange, unless they are defective or damaged during shipping.
  • Stock items can be returned within a certain period of time (usually 15 days), but they may be subject to a restocking fee (usually 25%).
  • All returns must have prior authorization from the supplier and must be accompanied by a valid receipt or invoice.
  • The buyer is responsible for the shipping and handling costs of returning the items, unless the supplier is at fault.

To do plastic sheet laser cut to size, you need a CO2 laser machine that can process different types of plastics such as acrylic, polycarbonate, PVC, etc. You also need to choose the right type of plastic sheet for your project, as some are better suited for cutting and others for engraving. You can follow these steps to do plastic sheet laser cut to size:

  • Select the material and thickness of the plastic sheet. For cutting, extruded acrylic is better. Cast acrylic is best for engraving.
  • Prepare the material by cutting it into smaller sheets if needed. Remove any protective film or paper from the surface of the plastic sheet.
  • Mark the line or shape you want to cut on the plastic sheet using a permanent or grease marker. You can also use a digital design software to create a vector file of your desired cut.
  • Set up the laser machine according to the manufacturer’s instructions. Adjust the power, speed, and frequency settings based on the type and thickness of the plastic sheet. You can also use a test piece of plastic to find the optimal settings.
  • Place the plastic sheet on the laser bed and align it with the laser head. Make sure the plastic sheet is flat and secure on the bed.
  • Start the laser cutting process and monitor it closely. The laser beam will melt and vaporize the plastic along the marked line or shape, creating a clean and precise cut.
  • Remove the cut plastic sheet from the laser bed and inspect it for any defects or burrs. You can use a fine sandpaper or a polishing compound to smooth out any rough edges or marks.

More Machining Services Options

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